2004 ISUZU TF SERIES sensor

5A-80 BRAKE CONTROL SYSTEM

DTC C0274 (Flash Code 74) ABS Operation Long Time


RTW45AMF000201

Step Action
Value(s) Yes No
1 Was the “Basic Diagnostic Flow Chart” performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 Was the “Basic Inspection Procedure” performed?
- Go to Step 3 Go to Basic
Inspection
Procedure
3 1. Check for a poor connection at the wheel speed
sensor harness connector.
2. Check installation condition for wheel speed
sensor.
3. If a problem is found, repair as necessary.
Was a problem found? - Verify repair Go to Step 4
4 1. Check condition for sensor rotor.
2. If a problem is found, repair as necessary.
Was a problem found? - Verify repair Go to Step 5
5 1. Ignition “OFF,” disconnect the EHCU and wheel
speed sensor.
2. Check the circuit between EHCU and wheel speed
sensor.(short ground, or short to voltage.)
3. If a problem is found, repair as necessary.
Was a problem found? - Verify repair Go to Step 6

5A-82 BRAKE CONTROL SYSTEM

DTC C0276 (Flash Code 76) G-Sensor Malfunction


RTW35AMF000301

Step Action
Value(s) Yes No
1 Was the “Basic Diagnostic Flow Chart” performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Check for a poor connection at the G-sensor
harness connector.
2. If a problem is found, repair as necessary.
Was a problem found?
- Verify repair Go to Step 3
3 1. Ignition “OFF”, disconnect the G-sensor and
EHCU.
2. Ignition “ON”, engine “OFF”.
3. Check the supply voltage to G-sensor.
Was the value normal? Battery
Voltage Go to Step 5 Go to Step 4
4 Repair or replace the power supply circuit.
Was the action complete? - Verify repair -
5 1. Check the circuit between EHCU and G-sensor.
(Circuit for an open, short to ground, or short to
voltage.)
2. If a problem is found, repair as necessary.
Was a problem found?
- Verify repair Go to Step 6

BRAKE CONTROL SYSTEM 5A-83

Step Action
Value(s) Yes No
6 1. Remove the G-sensor.
2. Reconnect G-sensor and EHCU
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Observe the G-sensor reading on Tech 2.
If G-sensor inclines, reading voltage will change.
Is the reading voltage between specified value? 1.0 - 4.0V Go to Step 7 Go to Step 8
7 1. Ignition "OFF".
2. Install the G-sensor.
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Select "Display DTCs" with the Tech 2.
Are any DTCs stored? - Go to Step 8 Verify repair
8 1. Replace G-sensor.
2. Select "Display DTCs" with the Tech 2.
Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech2.
Are any DTCs stored? - Go to Step 9 Verify repair
9 Replace EHCU.
Note : Check the EHCU type for specification, when
the EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Verify repair -

5A-88 BRAKE CONTROL SYSTEM

DTC C0285 (Flash Code 85) Assembly error (G-sensor)


RTW35AMF000301

Step Action Value(s) Yes No
1 Was the “Basic Diagnostic Flow Chart” performed?
- Go to Step 2 Go to Basic
Diagnostic
Flow Chart
2 1. Ignition “OFF”.
2. Check for vehicle type and EHCU type.
(Vehicle type : 2WD or 4WD)
3. Checks the EHCU type is the same as a vehicles
type.
If the EHCU type differs from the vehicles type,
EHCU is replaced.
Note: Check the EHCU type for specification, when the
EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Go to Step 3 -
3 1. Check for vehicle type. (Vehicle type : 2WD or
4WD)
Was vehicle type 2WD? - Go to Step 4 Go to Step 6

BRAKE CONTROL SYSTEM 5A-89

Step Action Value(s) Yes No
4 1. Ignition "OFF".
2. Check for a poor condition at the EHCU harness
connector.
3. Check the EHCU circuit for an open, short to
ground, or short to voltage. Also, check the EHCU
ignition feed circuit for an open or short to ground
and the EHCU ground circuit for an open or short
to voltage.
4. If a problem is found, repair as necessary.
Was a problem found? - Verify repair Go to Step 9
5 1. Ignition "OFF," disconnect the EHCU and G-
sensor.
2. Check the circuit between EHCU and G-sensor.
(short to ground, or short to voltage.)
3. If a problem is found, repair as necessary.
Was a problem found? - Verify repair
Go to Step 6 Go to Step 6
6 1. Remove the G-sensor.
2. Reconnect G-sensor and EHCU
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Observe the G-sensor reading on Tech 2.
If G-sensor inclines, reading voltage will change.
Is the reading voltage between specified value? 1.0 – 4.0 V Go to Step 7 Go to Step 8
7 1. Ignition "OFF".
2. Install the G-sensor.
3. Install the Tech 2.
4. Ignition "ON", engine "OFF".
5. Select "Display DTCs" with the Tech 2.
Are any DTCs stored? - Go to Step 8 Verify repair
8 1. Replace G-sensor.
2. Select "Display DTCs" with the Tech 2.
Note: Perform the various tests (actuator test, test
run, brake test, etc.) then observe the DTC with a
Tech2.
Are any DTCs stored? - Go to Step 9 Verify repair
9 Replace EHCU.
Note : Check the EHCU type for specification, when
the EHCU is replaced.
(Specification ; 2WD model or 4WD model)
Was the action complete? - Verify repair -

ANTI-LOCK BRAKE SYSTEM 5B-1

SECTION 5B
BRAKES
ANTI-LOCK BRAKE SYSTEM
TABLE OF CONTENTS
PAGE
Service Precaution ...................................................................................................................... 5B – 2
Torque Specifications ................................................................................................................ 5B – 3
Electronic Hydraulic Control Unit ........................................................................................... 5B – 7
Electronic Hydraulic Control Unit and Associated Parts ............................................ 5B – 7
Removal .................................................................................................................................... 5B – 7
Installation ................................................................................................................................ 5B – 7
Front Wheel Speed Sensor ....................................................................................................... 5B – 8
Front Wheel Speed Sensor and Associated Parts ........................................................ 5B – 8
Removal .................................................................................................................................... 5B – 9
Inspection and Repair ........................................................................................................... 5B – 9
Installation ................................................................................................................................ 5B – 10
Rear Wheel Speed Sensor ........................................................................................................ 5B – 11
Rear Wheel Sensor and Associated Parts ....................................................................... 5B – 11
Removal .................................................................................................................................... 5B – 11
Inspection and Repair ........................................................................................................... 5B – 11
Installation ................................................................................................................................ 5B – 12
Front Speed Sensor Rotor ........................................................................................................ 5B – 13
Front Sensor Rotor and Associated Parts ....................................................................... 5B – 13
Removal .................................................................................................................................... 5B – 13
Inspection and Repair ........................................................................................................... 5B – 14
Installation ................................................................................................................................ 5B – 14
Rear Speed Sensor Rotor .......................................................................................................... 5B – 16
Rear Sensor Rotor and Associated Parts ........................................................................ 5B – 16
Removal .................................................................................................................................... 5B – 16
Inspection and Repair ........................................................................................................... 5B – 17
Installation ................................................................................................................................ 5B – 17
G-Sensor ........................................................................................................................................ 5B – 19
G-Sensor and Associated Parts ......................................................................................... 5B – 19

5B -4 ANTI-LOCK BRAKE SYSTEM

4




2 Front Speed Sensor

E05R300002

ANTI-LOCK BRAKE SYSTEM 5B-5

Front Speed Sensor (4




4, 4




2 High Ride)

E05R300003