EC-636Revision: August 2007
EVAPORATIVE EMISSION SYSTEM
2004 QX56
Component InspectionUBS00HDZ
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B .
2. Blow air into port A and check that it flows freely out of port C .
3. Release blocked port B .
4. Apply vacuum pressure to port B and check that vacuum pres-
sure exists at the ports A and C .
5. Block port A and B .
6. Apply pressure to port C and check that there is no leakage.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come on.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-285 .
FUEL TANK TEMPERATURE SENSOR
Refer to EC-225 .
EVAP CANISTER VENT CONTROL VALVE
Refer to EC-292 .
EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-299 .
BBIA0352E
SEF 4 45 Y
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2 , 2.22
- 2.90 psi)
Vac uu m :
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm
2
, −0.87 to −0.48 psi)
SEF 9 43 S
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-641
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Revision: August 20072004 QX56
Diagnostic ProcedureUBS00HE3
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.2 kg (4.9 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-643, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
BBIA0351E
EC-642Revision: August 2007
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
2004 QX56
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.2 kg (4.9 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
BBIA0351E
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
EC-647
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Revision: August 20072004 QX56
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionUBS00HE7
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without pressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/h
(25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
SET OPERATION
Press ON/OFF(MAIN) switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press COAST/SET switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the ACCEL/RESUME switch is pressed during cruise control driving, increase the vehicle speed until the
switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is pressed
More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
Brake pedal is depressed
Selector lever is changed to N, P, R position
Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
VDC/TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing COAST/SET switch or ACCEL/
RESUME switch.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If ON/OFF(MAIN) switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled
and vehicle speed memory will be erased.
COAST OPERATION
When the COAST/SET switch is pressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD steering switch ASCD steering switch operation
Park/Neutral position (PNP)
switchGear position
Combination meter* Vehicle speed
TCM* Powertrain revolution
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-649
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Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureUBS00HE9
Idle Speed and Ignition TimingUBS00HEA
*1: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights and heater fan)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueUBS00HEB
Mass Air Flow SensorUBS00HEC
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorUBS00HED
Engine Coolant Temperature SensorUBS00HEE
A/F Sensor 1 HeaterUBS00HEF
Heated Oxygen sensor 2 HeaterUBS00HEG
Crankshaft Position Sensor (POS)UBS00HEH
Refer to EC-260, "Component Inspection" .
Camshaft Position Sensor (PHASE)UBS00HEI
Refer to EC-266, "Component Inspection" .
Throttle Control MotorUBS00HEJ
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed
No-load*1 (in P or N position)650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15° ± 5° BTDC
Condition Calculated load value % (Using CONSULT-II or GST)
At idle14.0 - 33.0
At 2,500 rpm12.0 - 25.0
Supply voltage Battery voltage (11 - 14V)
Output voltage at idle1.1 - 1.4V*
Mass air flow (Using CONSULT-II or GST)3.0 - 9.0 g·m/sec at idle*
9.0 - 28.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.3Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
EI-16
REAR BUMPER
Revision: August 20072004 QX56
1. Remove quarter panel trim covers LH and RH.
2. Disconnect sonar sensor harness connector under rear fascia assembly.
3. Release retainer clips on both sides of rear fascia assembly with a 1/4 turn and top S clips and remove
fascia assembly.
4. Remove energy absorber.
5. Remove reinforcement assembly.
6. Remove nuts and remove retainer assembly.
Remove S clips from retainer assembly.
7. Disconnect sonar sensors from sonar sensor retainers.
8. Remove sonar sensors and harness from rear fascia assembly.
Disconnect sonar sensors from harness.
Remove sonar sensor retainers from rear fascia assembly.
9. Remove bolts on each side of tow hitch and remove tow hitch.
10. Remove drafter duct from under LH quarter panel.
Installation is in the reverse order of removal.
1. Retainer assembly 2. Plastic clip 3. S clip
4. Reinforcement assembly 5. Energy absorber 6. Sonar sensor
7. Quarter panel trim cover LH 8. Drafter duct 9. Retainer clip
10. Rear fascia assembly 11. Sonar sensor retainer 12. Tow hitch
13. Sonar sensor harness 14. Quarter panel trim cover RH
BODY SIDE TRIM
EI-35
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Revision: August 20072004 QX56
Installation is in the reverse order of removal.
CENTER PILLAR LOWER FINISHER
Removal and Installation
1. Remove front and rear door welts.
2. Remove seat belt anchor. Refer to SB-3, "
Removal and Installation of Front Seat Belt" .
On RH side, disconnect seat belt tension sensor.
3. Remove front and rear kicking plates. Refer to EI-35, "
KICKING PLATES" .
4. Remove center pillar lower finisher.
Installation is in the reverse order of removal.
CENTER PILLAR UPPER FINISHER
Removal and Installation
1. Remove center pillar lower finisher. Refer to EI-35, "CENTER PILLAR LOWER FINISHER" .
2. Remove assist grip.
3. Remove center pillar upper finisher.
Installation is in the reverse order of removal.
FRONT PILLAR FINISHER
Removal and Installation
1. Remove assist grip.
2. Remove front pillar finisher.
Installation is in the reverse order of removal.
KICKING PLATES
Removal and Installation
Release clips and remove front and/or rear kicking plates.
Installation is in the reverse order of removal.
MUDGUARD FINISHERS
Removal and Installation
Release clips and remove front and/or rear mudguard finishers.
Installation is in the reverse order of removal.
DOOR PARTING SEALS
Removal and Installation
1. Open front and/or rear doors fully.
2. Release clips and remove parting seals.
Installation is in the reverse order of removal.
PREPARATION
EM-5
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Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsEBS00IL5
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV10111100
(J-37228)
Seal cutterRemoving steel oil pan and rear timing chain
case
KV991J0050
(J-44626)
Air fuel sensor SocketLoosening or tightening air fuel ratio A/F sen-
sor
a: 22 mm (0.87 in)
EG15050500
(J-45402)
Compression gauge adapterInspecting compression pressure
KV10116200
(J-26336-A)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
(—)
AdapterDisassembling valve mechanism
Part (1) is a component of KV10116200
(J26336-A), but part (2) is not.
KV10112100
(BT-8653-A)
Angle wrenchTightening bolts for bearing cap and cylinder
head
KV10107902
(J-38959)
Valve oil seal pullerRemoving valve oil seal
S-NT046
LBIA0444E
ZZA1225D
PBIC1650E
S-NT014
S-NT011