ASSEMBLY
AT-325
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3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump radial bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent. Refer to GI-45, "
Recommended Chemical Products
and Sealants" .) to oil pump assembly as shown in illustration.
CAUTION:
Complete remove all moisture, oil and old sealant, etc.
From the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
261, "Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
SCIA2 811 E
SCIA5321E
SCIA2300E
SCIA5 011 E
Converter housing mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5171E
ASSEMBLY
AT-329
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17. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. From the oil pan gasket mounting sur-
faces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old gasket, etc.
From the oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 6 1 , "
Components" .
CAUTION:
Do not reuse oil pan mounting bolts.
18. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-261, "
Components" .
CAUTION:
Do not reuse drain plug gasket.
19. Install torque converter.
a. Pour ATF into torque converter.
Approximately 2 liter (2-1/8 US qt, 1-3/4 Imp qt) of fluid is
required for a new torque converter.
When reusing old torque converter, add the same amount
of fluid as was drained.
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
SCIA2308E
SCIA4 113 E
SAT4 2 8DA
SCIA5010E
DI-6
COMBINATION METERS
Revision: August 20072004 QX56
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No.19, located in the fuse block (J/B)]
to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.14, located in the fuse block (J/B)]
to combination meter terminal 24.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No.4, located in the fuse block (J/B)]
to combination meter terminal 1.
Ground is supplied
to combination meter terminal 17
through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates the engine oil pressure.
The engine oil pressure gauge is regulated by the unified meter control unit and input from the oil pressure
sensor.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T fluid temperature signal to combination meter via CAN
communication lines.
V O LTA G E G A U G E
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied
to combination meter terminal 15.
through fuel level sensor unit and fuel pump terminal 2
through fuel level sensor unit and fuel pump terminal 5
from combination meter terminal 16
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .
BASIC SERVICE PROCEDURE
EC-33
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3. Check ignition timing.
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentUBS00GZL
PREPARATION
1. Make sure that the following parts are in good order.
Battery
Ignition system
Engine oil and coolant levels
Fuses
ECM harness connector
Vacuum hoses
Air intake system
(Oil filler cap, oil level gauge, etc.)
Fuel pressure
Engine compression
Throttle valve
Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.
SEF 0 11V
BBIA0379E
OIL SEAL
EM-57
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Removal and Installation of Front Oil SealEBS00ILQ
REMOVAL
1. Remove the engine. Refer to EM-70, "REMOVAL" .
2. Remove crankshaft pulley. Refer to EM-35, "
TIMING CHAIN" .
3. Remove the front oil seal using a suitable tool.
CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
Install front oil seal so that each seal lip is oriented as shown.
Press-fit until the height of front oil seal is level with the
mounting surface using suitable tool.
CAUTION:
Be careful not to damage front timing chain case and
crankshaft.
Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealEBS00ILR
REMOVAL
1. Remove transmission assembly. Refer to AT-255, "REMOVAL" (4x2 models) or AT-258, "REMOVAL"
(4x4 models).
a. Remove drive plate.
Holding crankshaft pulley bolts, lock crankshaft to remove drive plate bolts.
Remove the bolts diagonally.
CAUTION:
Be careful not to damage drive plate. Especially avoid deforming and damaging of signal
plate teeth (circumference position).
Place the drive plate with signal plate surface facing other than downward.
Keep magnetic materials away from signal plate.
SBIA0359E
SEM 71 5A
PBIC2931E
ENGINE ASSEMBLY
EM-71
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5. Remove the cowl extension. Refer to EI-18, "Removal and Installation" .
6. Remove engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly. Refer to EM-14, "
REMOVAL" .
8. Disconnect vacuum hose between vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-10, "
REMOVAL" .
10. Remove the drive belts. Refer to EM-12, "
Removal" .
11. Remove the fan blade. Refer to CO-13, "
REMOVAL" .
12. Disconnect the engine room harness from the fuse box and set it aside for easier work.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside for easier work.
15. Disconnect the engine harness grounds.
16. Disconnect the reservoir tank for power steering from engine and move it aside for easier work.
17. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-26, "
REMOVAL" .
18. Remove the A/C compressor bolts and set aside. Refer to ATC-166, "
REMOVAL" .
19. Disconnect brake booster vacuum line.
20. Disconnect EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-29, "
REMOVAL" .
22. Disconnect the heater hoses at cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the A/T. Refer to AT-255, "
Removal and Installation (4x2)" , or AT-258, "Removal and Installation
(4x4)" .
25. Install engine slingers into left bank cylinder head and right bank
cylinder head.
26. Lift with hoist and secure the engine in position.
27. Remove engine assembly from vehicle, avoiding interference
with vehicle body.
CAUTION:
Before and during this lifting, always check if any har-
nesses are left connected.
28. Remove alternator. Refer to SC-27, "
REMOVAL" .
29. Remove engine mounting insulator and bracket using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
PBIC1556E
EM-72Revision: August 2007
ENGINE ASSEMBLY
2004 QX56
INSPECTION AFTER INSTALLATION
Before starting engine, check the levels of engine coolant, engine oil and working fluid. If less than
required quantity, fill to the specified level.
Use procedure below to check for fuel leakage.
Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of engine coolant, engine oil, working fluid,
fuel and exhaust gas.
Bleed air from passages in pipes and tubes of applicable lines, such as in cooling system.
After cooling down engine, again check amounts of engine coolant, engine oil and working fluid. Refill to
specified level, if necessary.
Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Working fluid* Level Leakage Level
Fuel — Leakage —
Exhaust gas — Leakage —
EM-74Revision: August 2007
CYLINDER BLOCK
2004 QX56
* Refer to GI-45, "Recommended Chemical Products and Sealants" .
DISASSEMBLY
1. Remove engine assembly. Refer to EM-70, "REMOVAL" .
2. Remove the drive plate.
Hold the crankshaft pulley bolt to lock the crankshaft and remove the drive plate bolts.
Loosen bolts diagonally.
CAUTION:
Be careful not to damage drive plate. Especially avoid
deforming and damaging of signal plate teeth (circum-
ference position).
Place the drive plate with signal plate surface facing
other than downward.
Keep magnetic materials away from signal plate.
3. Lift the engine with hoist to install it onto engine stand. Refer to EM-70, "
REMOVAL" .
CAUTION:
Use an engine stand that has a load capacity [approximately 240kg (529 lb) or more] large
enough for supporting the engine weight.
Before removing the hanging chains, make sure the engine stand is stable and there is no risk
of overturning.
If the load capacity of the stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning the stand.
–Remove fuel tube and fuel injector assembly. Refer to EM-29, "REMOVAL" .
–Remove intake manifold. Refer to EM-15, "REMOVAL" .
–Remove exhaust manifold. Refer to EM-19, "REMOVAL" .
–Remove A/C compressor fitting bolts and brackets. Refer to ATC-166, "REMOVAL" .
–Remove ignition coil. Refer to EM-26, "REMOVAL" .
–Remove rocker cover. Refer to EM-33, "REMOVAL" .
–Other removable brackets.
4. Drain engine oil. Refer to MA-16, "
Changing Engine Oil" .
1. Knock sensor sub-harness 2. Knock sensor 3. Cylinder block
4. Main bearing 5. Top ring 6. Second ring
7. Oil ring 8. Crankshaft key 9. Piston
10. Connecting rod 11. Snap ring 12. Piston pin
13. Connecting rod bearing 14. Connecting rod bearing cap 15. Main bearing cap
16. Thrust bearing 17. Main bearing 18. Crankshaft
19. Pilot converter 20. Thrust bearing 21. Side bolt
22. Drive plate 23. Reinforcement plate 24. Rear oil seal retainer
25. Rear oil seal 26. Transmission 27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
KBIA2491E