Page 322 of 3371

ON-VEHICLE SERVICE
AT-251
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Revision: August 20072004 QX56
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
SCIA5023E
SCIA5146E
SCIA2308E
SCIA2492E
Page 323 of 3371

AT-252
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
Rear Oil SealUCS002JC
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft.Refer to PR-9, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
109, "REMOVAL AND INSTALLATION" .
3. Remove rear oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
CAUTION:
After completing installation, check fluid leakage and fluid level. Refer to AT-1 3, "
Changing A/T Fluid"
,AT- 1 3 , "Checking A/T Fluid" .
1. As shown below, use a drift to drive rear oil seal into the exten-
sion case (2WD models) or adapter case (4WD models) until it
is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal
2. Install transfer to transmission (4WD models). Refer to TF-109,
"REMOVAL AND INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION" .
SCIA5254E
SCIA5255E
Page 328 of 3371

TRANSMISSION ASSEMBLY
AT-257
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Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E
Page 331 of 3371

AT-260
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed, install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E
Page 337 of 3371
AT-266
OVERHAUL
Revision: August 20072004 QX56
7. Parking pawl 8. Pawl shaft 9. Self-sealing bolt
10. Bracket 11. Seal ring 12. Needle bearing
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 339 of 3371
AT-268
OVERHAUL
Revision: August 20072004 QX56
7. Pawl shaft 8. Bracket 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 345 of 3371
AT-274
DISASSEMBLY
Revision: August 20072004 QX56
5. Remove O-ring from input clutch assembly.
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
7. Attach sliding hammer to oil pump assembly and extract it
evenly from transmission case.
CAUTION:
Fully tighten sliding hammer screw.
Make sure that bearing race is installed to the oil pump
assembly edge surface.
8. Remove O-ring from oil pump assembly.
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Page 355 of 3371
AT-284
DISASSEMBLY
Revision: August 20072004 QX56
43. Remove parking gear from output shaft.
44. Remove seal rings from output shaft.
45. Remove needle bearing from transmission case.
46. Remove revolution sensor from transmission case.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Be careful not to damage harness with the edge of case.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
47. Remove reverse brake snap ring (fixing plate) using 2 flat-
bladed screwdrivers.
NOTE:
Press out snap ring from the transmission case oil pan side gap
using a flat-bladed screwdriver, and remove it using another
screwdriver.
48. Remove reverse brake retaining plate from transmission case.
SCIA5247E
SCIA5209E
SCIA5213E
SCIA2320E
SCIA5032E