COMBINATION METERS
DI-17
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Revision: August 20072004 QX56
How to Proceed With Trouble DiagnosisEKS007DS
1. Confirm the symptom or customer complaint.
2. Perform diagnosis according to diagnosis flow. Refer to DI-17, "
Diagnosis Flow" .
3. According to the symptom chart, repair or replace the cause of the symptom.
4. Does the meter operate normally? If so, go to 5. If not, go to 2.
5. Inspection End.
Diagnosis FlowEKS007DT
1. CHECK WARNING INDICATOR ILLUMINATION
1. Turn ignition switch ON.
2. Make sure warning indicators (such as malfunction indicator lamp and oil pressure low/coolant tempera-
ture high warning indicator) illuminate.
Do warning indicators illuminate?
YES >> GO TO 2.
NO >> Check ignition power supply system of combination meter. Refer to DI-18, "
Power Supply and
Ground Circuit Inspection" .
2. CHECK SELF-DIAGNOSIS OPERATION OF COMBINATION METER
Perform combination meter self-diagnosis. Refer to DI-13, "
SELF-DIAGNOSIS FUNCTION" .
Does self-diagnosis function operate?
YES >> GO TO 3.
NO >> Check the following.
Combination meter power supply and ground circuit. Refer to DI-18, "Power Supply and
Ground Circuit Inspection" .
3. CHECK ODOMETER OPERATION
Check segment display status of odometer.
Is the display normal?
YES >> GO TO 4.
NO >> Replace the combination meter. Refer to IP-13, "
Combi-
nation Meter" .
4. CHECK COMBINATION METER CIRCUIT
Check indication of each meter/gauge in self-diagnosis mode.
OK or NG
OK >> Go to DI-19, "Symptom Chart" .
NG >> Replace the combination meter. Refer to IP-13, "
Combi-
nation Meter" .
WKIA1531E
WKIA1814E
BASIC SERVICE PROCEDURE
EC-33
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Revision: August 20072004 QX56
3. Check ignition timing.
Idle Speed/Ignition Timing/Idle Mixture Ratio AdjustmentUBS00GZL
PREPARATION
1. Make sure that the following parts are in good order.
Battery
Ignition system
Engine oil and coolant levels
Fuses
ECM harness connector
Vacuum hoses
Air intake system
(Oil filler cap, oil level gauge, etc.)
Fuel pressure
Engine compression
Throttle valve
Evaporative emission system
2. On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3. On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in N position.
4. When measuring CO percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5. Turn off headlamp, heater blower, rear window defogger.
6. Keep front wheels pointed straight ahead.
SEF 0 11V
BBIA0379E
EC-84Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
Symptom Matrix ChartUBS00H00
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-601
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-46
Injector circuit 1 1 2 3 2 2 2 2EC-595
Evaporative emission system 3 3 4 4 4 4 4 4 4 4EC-633
Air Positive crankcase ventilation sys-
tem
334444444 41EC-645
Incorrect idle speed adjustment 1 1 1 1 1EC-79
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-365,
EC-367
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-79
Ignition circuit 1 1 2 2 2 2 2 2EC-583
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-128
Mass air flow sensor circuit
1
122
222 2EC-146,
EC-154
Engine coolant temperature sensor circuit
333EC-165,
EC-178
A/F sensor 1 circuitEC-429
,
EC-437
,
EC-445
,
EC-454
,
EC-463
,
EC-472
,
EC-484
Throttle position sensor circuit
22EC-171
,
EC-236
,
EC-420
,
EC-422
,
EC-569
Accelerator pedal position sensor circuit 3 2 1EC-424
,
EC-556
,
EC-562
,
EC-576
Knock sensor circuit 2 3EC-250
Crankshaft position sensor (POS) circuit 2 2EC-255
Camshaft position sensor (PHASE) circuit 3 2EC-261
TROUBLE DIAGNOSIS
EC-85
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Revision: August 20072004 QX56
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Vehicle speed signal circuit 2 3 3 3EC-340
Power steering pressure sensor circuit 2 3 3EC-346
ECM 22333333333EC-351,
EC-361
PNP switch circuit 3 3 3 3 3EC-546
Refrigerant pressure sensor circuit 2 3 3 4EC-607
Electrical load signal circuit 3EC-612
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2AT C - 3 3
ABS actuator and electric unit (control unit) 4BRC-11
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
DTC P1217 ENGINE OVER TEMPERATURE
EC-411
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Revision: August 20072004 QX56
On Board Diagnosis LogicUBS00H8V
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-8, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-11, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckUBS00H8W
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WA RN ING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-415,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-415,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-418,
"Main 12 Causes of Overheating" .
SEF 6 21 W
EC-504Revision: August 2007
DTC P1446 EVAP CANISTER VENT CONTROL VALVE
2004 QX56
DTC P1446 EVAP CANISTER VENT CONTROL VALVEPFP:14935
Component DescriptionUBS00HB1
The EVAP canister vent control valve is located on the EVAP canis-
ter and is used to seal the canister vent.
This solenoid valve responds to signals from the ECM. When the
ECM sends an ON signal, the coil in the solenoid valve is energized.
A plunger will then move to seal the canister vent. The ability to seal
the vent is necessary for the on board diagnosis of other evaporative
emission control system components.
This solenoid valve is used only for diagnosis, and usually remains
opened.
When the vent is closed, under normal purge conditions, the evapo-
rative emission control system is depressurized and allows EVAP
Control System diagnosis.
CONSULT-II Reference Value in Data Monitor ModeUBS00HB2
Specification data are reference values.
On Board Diagnosis LogicUBS00HB3
PBIB1263E
BBIA0443E
MONITOR ITEM CONDITION SPECIFICATION
VENT CONT/V
Ignition switch: ON OFF
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1446
1446EVAP canister vent con-
trol valve closeEVAP canister vent control valve remains
closed under specified driving conditions.
EVAP canister vent control valve
EVAP control system pressure sensor
and the circuit
Blocked rubber tube to EVAP canister
vent control valve
EVAP canister is saturated with water
PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00IKY
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00IKZ
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disconnecting and disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00IL0
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be
used where noted in the step.
Precautions for Inspection, Repair and ReplacementEBS00IL1
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00IL2
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining engine coolant.
Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine
stopped). Then make sure that there are no leaks at fuel line connections.
After repairing, start engine and increase engine speed to check engine coolant, fuel, oil, and exhaust
systems for leakage.
Parts Requiring Angular TighteningEBS00IL3
For final tightening of the following engine parts use Tool:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle
tightening)
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
EM-22Revision: August 2007
OIL PAN AND OIL STRAINER
2004 QX56
OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationEBS00ILH
REMOVAL
WAR NIN G:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove the engine. Refer to EM-70, "
REMOVAL" .
2. Remove the oil pan (lower) using the following steps.
a. Remove the oil pan (lower) bolts in reverse order shown using
power tool.
1. Oil pan (Upper) 2. O-ring 3. O-ring
4. O-ring 5. O-ring (with collar) 6. Oil level gauge guide
7. Oil level gauge 8. O-ring 9. Connector bolt
10. Oil filter 11. Oil cooler 12. Relief valve
13. Oil pressure switch 14. Gasket 15. Drain plug
16. Oil pan (Lower) 17. Oil strainer
KBIA2465E
KBIA2466E