EC-272Revision: August 2007
DTC P0441 EVAP CONTROL SYSTEM
2004 QX56
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
273, "Diagnostic Procedure" .
Overall Function CheckUBS00H4M
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
Vehicle speed 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
Engine coolant temperature 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB11 09 E
EC-612Revision: August 2007
ELECTRICAL LOAD SIGNAL
2004 QX56
ELECTRICAL LOAD SIGNALPFP:25350
DescriptionUBS00HDL
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred
through the CAN communication line from BCM to ECM via IPDM E/R.
CONSULT-II Reference Value in Data Monitor ModeUBS00HDM
Specification data are reference values.
Diagnostic ProcedureUBS00HDN
1. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ON.
2. Connect CONSULT-II and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following
conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 4.
3. CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to GW-78, "
REAR WINDOW DEFOGGER" .
>>INSPECTION END
4. CHECK HEADLAMP SYSTEM
Refer to LT- 6 , "
HEADLAMP (FOR USA)" , or LT-34, "HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYS-
TEM -" .
>>INSPECTION END
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL
Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
Condition Indication
Rear window defogger switch ON ON
Rear window defogger switch OFF OFF
PBIB0103E
Condition Indication
Lighting switch ON at 2nd position ON
Lighting switch OFF OFF
PBIB0103E
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
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UNDER SEATING AREAS
An unclamped or loose harness can cause wiring to be pinched by seat components (such as slide guides)
during vehicle vibration. If the wiring runs under seating areas, inspect wire routing for possible damage or
pinching.
Heat Sensitive
The customer's concern may occur during hot weather or after car
has sat for a short time. In such cases you will want to check for a
heat sensitive condition.
To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
Do not heat components above 60°C (140°F). If incident occurs
while heating the unit, either replace or properly insulate the compo-
nent.
Freezing
The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freezing
somewhere in the wiring/electrical system.
There are two methods to check for this. The first is to arrange for
the owner to leave his car overnight. Make sure it will get cold
enough to demonstrate his complaint. Leave the car parked outside
overnight. In the morning, do a quick and thorough diagnosis of
those electrical components which could be affected.
The second method is to put the suspect component into a freezer
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair or
replace the component.
Water Intrusion
The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water intru-
sion on an electrical part. This can be simulated by soaking the car
or running it through a car wash.
Do not spray water directly on any electrical components.
Electrical Load
The incident may be electrical load sensitive. Perform diagnosis with
all accessories (including A/C, rear window defogger, radio, fog
lamps) turned on.
SGI842
SGI843
SGI844
SGI845
GW-1
GLASSES, WINDOW SYSTEM & MIRRORS
I BODY
CONTENTS
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SECTION GW
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Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Handling for Adhesive and Primer ........................... 3
Trouble Diagnosis Precaution .................................. 3
PREPARATION ........................................................... 4
Special Service Tool ................................................. 4
Commercial Service Tool ......................................... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINER ....................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
WINDSHIELD GLASS ...............................................11
Removal and Installation .........................................11
REMOVAL ............................................................11
INSTALLATION ....................................................11
REAR WINDOW GLASS AND MOLDING ............... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
POWER WINDOW SYSTEM .................................... 15
Component Parts and Harness Connector Location ... 15
System Description ................................................ 15
MANUAL OPERATION ....................................... 16AUTO OPERATION ............................................. 18
POWER WINDOW SERIAL LINK ....................... 18
POWER WINDOW LOCK ................................... 18
RETAINED POWER OPERATION ...................... 18
ANTI-PINCH SYSTEM ........................................ 18
POWER WINDOW CONTROL BY THE FRONT
DOOR LOCK ASSEMBLY LH (KEY CYLINDER
SWITCH) ............................................................. 19
CAN Communication System Description .............. 19
Schematic ............................................................... 20
Wiring Diagram — WINDOW — ............................. 22
Terminal and Reference Value for Main Power Win-
dow and Door Lock/Unlock Switch ......................... 30
Terminal and Reference Value for Power Window
and Door Lock/Unlock Switch RH .......................... 30
Terminal and Reference Value for BCM ................. 32
Work Flow ............................................................... 33
CONSULT-II Function (BCM) ................................. 33
CONSULT-II INSPECTION PROCEDURE .......... 33
ACTIVE TEST ..................................................... 34
WORK SUPPORT ............................................... 34
DATA MONITOR ................................................. 34
Trouble Diagnoses Symptom Chart ....................... 36
BCM Power Supply and Ground Circuit Check ...... 38
Main Power Window and Door Lock/Unlock Switch
Power Supply and Ground Circuit Check ............... 39
Power Window and Door Lock/Unlock Switch RH
Power Supply and Ground Circuit Check ............... 40
Front Power Window Motor LH Circuit Check ........ 41
Front Power Window Motor RH Circuit Check ....... 42
Limit Switch Circuit Check Front LH ....................... 43
Limit Switch Circuit Check Front RH ...................... 44
Encoder Circuit Check Front LH ............................. 46
Encoder Circuit Check Front RH ............................ 48
Door Switch Check ................................................. 50
Front Door Lock Assembly LH (Key Cylinder Switch)
Check ..................................................................... 52
Power Window Serial Link Check Front LH and RH ... 54
Rear Power Window Control Unit LH or RH Power
Supply and Ground Circuit Check .......................... 56
GW-2Revision: August 20072004 QX56 Rear Power Window Switch LH or RH Power Supply
and Ground Circuit Check ...................................... 58
Rear Power Window Motor LH Circuit Check ......... 58
Rear Power Window Motor RH Circuit Check ........ 59
Limit Switch Circuit Check Rear LH and RH ........... 60
Encoder Circuit Check Rear LH or RH ................... 62
Power Window Serial Link Check Rear LH or RH ... 64
Rear Power Vent Window Switch Circuit Check ..... 65
Rear Power Vent Window Motor LH Circuit Check ... 65
Rear Power Vent Window Motor RH Circuit Check ... 66
Rear Power Vent Window Relay (OPEN) Check .... 66
Rear Power Vent Window Relay (CLOSE) Check ... 67
FRONT DOOR GLASS AND REGULATOR ............. 69
Removal and Installation ........................................ 69
FRONT DOOR GLASS ....................................... 69
FRONT DOOR GLASS REGULATOR ................ 70
FITTING INSPECTION AND SETTING AFTER
INSTALLATION .................................................... 70
REAR DOOR GLASS AND REGULATOR ............... 72
Removal and Installation ........................................ 72
REAR DOOR GLASS .......................................... 72
REAR DOOR GLASS REGULATOR ................... 73
SIDE WINDOW GLASS ............................................ 75
Removal and Installation ........................................ 75
REMOVAL ........................................................... 75
INSTALLATION .................................................... 75
INSIDE MIRROR ....................................................... 76
Wiring Diagram — I/MIRR — ................................. 76
Removal and Installation ........................................ 77
INSIDE MIRROR ................................................. 77
REAR WINDOW DEFOGGER .................................. 78
Component Parts and Harness Connector Location ... 78
System Description ................................................. 79CAN Communication System Description ..............80
Schematic ...............................................................81
Wiring Diagram — DEF — ......................................82
Terminal and Reference Value for BCM ..................85
Terminal and Reference Value for IPDM E/R ..........85
Work Flow ...............................................................85
CONSULT-II Function (BCM) ..................................86
CONSULT-II BASIC OPERATION PROCEDURE
...86
DATA MONITOR ..................................................87
ACTIVE TEST ......................................................87
Trouble Diagnoses Symptom Chart ........................87
BCM Power Supply and Ground Circuit Check ......89
Rear Window Defogger Switch Circuit Check .........90
Rear Window Defogger Power Supply Circuit
Check ......................................................................91
Rear Window Defogger Circuit Check ....................92
Door Mirror Defogger Power Supply Circuit Check ...92
Door Mirror LH Defogger Circuit Check ..................94
Door Mirror RH Defogger Circuit Check .................95
Rear Window Defogger Signal Check ....................96
Filament Check .......................................................96
Filament Repair .......................................................97
REPAIR EQUIPMENT .........................................97
REPAIRING PROCEDURE .................................97
DOOR MIRROR .........................................................99
Wiring Diagram — MIRROR — ..............................99
Door Mirror Assembly ........................................... 100
REMOVAL .......................................................... 100
INSTALLATION .................................................. 100
Door Mirror Glass .................................................. 100
REMOVAL .......................................................... 100
INSTALLATION .................................................. 101
POWER WINDOW SYSTEM
GW-15
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POWER WINDOW SYSTEMPFP:25401
Component Parts and Harness Connector LocationEIS002UM
System DescriptionEIS002UN
Power is supplied at all time
from 50A fusible link (letter f , located in the fuse and fusible link box)
to BCM terminal 70
through BCM terminal 69
to main power window and door lock/unlock switch terminal 19
to power window and door lock/unlock switch RH terminal 10.
With ignition switch in ON or START position,
Power is supplied
through 10A fuse (No. 59, located in the fuse and relay box)
to BCM terminal 38
through BCM terminal 68
to main power window and door lock/unlock switch terminal 10.
to rear power vent window relays (OPEN and CLOSE) terminal 1.
With ignition switch in ON or START position,
Ground is supplied
to BCM terminal 67
to main power window and door lock/unlock switch terminal 17
to power window and door lock/unlock switch RH terminal 11
through body grounds M57, M61 and M79.
LIIA1890E
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Revision: August 20072004 QX56
MANUAL OPERATION
Front Driver Side Door
WINDOW UP
When the front LH switch in the main power window and door lock/unlock switch is pressed in the up position,
Power is supplied
through main power window and door lock/unlock switch terminal 8
to front power window motor LH terminal 2.
Ground is supplied
through main power window and door lock/unlock switch terminal 11
to front power window motor LH terminal 1.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the front LH switch in the main power window and door lock/unlock switch is pressed in the down posi-
tion
Power is supplied
through main power window and door lock/unlock switch terminal 11
to front power window motor LH terminal 1.
Ground is supplied
through main power window and door lock/unlock switch terminal 8
to front power window motor LH terminal 2.
Then, the motor lowers the window until the switch is released.
Front Passenger Side Door
POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH RH OPERATION
WINDOW UP
When the power window and door lock/unlock switch RH is pressed in the up position
Power is supplied
through power window and door lock/unlock switch RH terminal 8
to front power window motor RH terminal 2.
Ground is supplied
through power window and door lock/unlock switch RH terminal 9
to front power window motor RH terminal 1.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the power window and door lock/unlock switch RH is pressed in the down position
Power is supplied
through power window and door lock/unlock switch RH terminal 9
to front power window motor RH terminal 1.
Ground is supplied
through power window and door lock/unlock switch RH terminal 8
to front power window motor RH terminal 2.
Then, the motor lowers the window until the switch is released.
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION
Signal is sent
through main power window and door lock/unlock switch terminal 14
to power window and door lock/unlock switch RH terminal 16.
The operation of power window after receiving the signal is the same as operating the power window with
power window and door lock/unlock switch RH.
Rear Door (LH or RH)
REAR POWER WINDOW SWITCH LH OR RH OPERATION
WINDOW UP
When the rear power window switch LH or RH is pressed in the up position
Power is supplied
POWER WINDOW SYSTEM
GW-17
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Revision: August 20072004 QX56
to rear power window control unit LH or RH terminal 1
through rear power window control unit LH or RH terminal 7
through rear power window switch LH or RH terminal 2 and 3
through rear power window switch LH or RH terminal 5
through rear power window control unit LH or RH terminal 11
to rear power window motor LH or RH terminal 2.
Ground is supplied
to rear power window control unit LH or RH terminal 15
through rear power window control unit LH or RH terminal 16
through rear power window switch LH or RH terminal 1 and 7
through rear power window switch LH or RH terminal 4
through rear power window control unit LH or RH terminal 12
to rear power window motor LH or RH terminal 1.
Then, the motor raises the window until the switch is released.
WINDOW DOWN
When the rear power window switch LH or RH is pressed in the down position
Power is supplied
to rear power window control unit LH or RH terminal 1
through rear power window control unit LH or RH terminal 7
through rear power window switch LH or RH terminal 2 and 3
through rear power window switch LH or RH terminal 4
through rear power window control unit LH or RH terminal 12
to rear power window motor LH or RH terminal 1.
Ground is supplied
to rear power window control unit LH or RH terminal 15
through rear power window control unit LH or RH terminal 16
through rear power window switch LH or RH terminal 1 and 7
through rear power window switch LH or RH terminal 5
through rear power window control unit LH or RH terminal 11
to rear power window motor LH or RH terminal 2.
Then, the motor lowers the window until the switch is released.
MAIN POWER WINDOW AND DOOR LOCK/UNLOCK SWITCH OPERATION
Signal is sent
through main power window and door lock/unlock switch terminal 14
to rear power window control unit LH or RH terminal 1.
The operation of power window after receiving the signal is the same as operating the power window with rear
power window switch LH or RH.
VENT WINDOW CLOSE
When the rear power vent window switch is pressed in the close position
Power is supplied
to rear power vent window relay (CLOSE) terminal 5
through rear power vent window relay (CLOSE) terminal 3
to rear power vent window motors terminal 2.
Ground is supplied
to rear power vent window relay (OPEN) terminal 4
through rear power vent window relay (OPEN) terminal 3
to rear power vent window motors terminal 1.
Then, the motors close the windows until the switch is released.
VENT WINDOW OPEN
When the main power window and door lock/unlock switch (rear LH) is pressed in the open position
Power is supplied