BASIC SERVICE PROCEDURE
EC-47
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because A60 models do not have fuel return system.
Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the
quick connector o-ring maintains sealability.
Use Fuel Pressure Gauge Kit J-44321 and Fuel Pressure Adapter J-44321-6 to check fuel pressure.
Do not perform fuel pressure check with electrical system operating (i.e. lights, rear defog, A/C,
etc.). Fuel pressure gauge may indicate false readings due to varying engine loads and changes in
manifold vacuum.
1. Release fuel pressure to zero. Refer to EC-46, "
FUEL PRESSURE RELEASE" .
2. Remove engine cover.
3. Remove fuel hose using Quick Connector Release J-45488.
Refer to EM-29, "
FUEL INJECTOR AND FUEL TUBE" .
Do not twist or kink fuel hose because it is plastic hose.
Do not remove fuel hose from quick connector.
Keep fuel hose connections clean.
SEF 2 14 Y
BBIA0380E
BBIA0389E
EC-48Revision: August 2007
BASIC SERVICE PROCEDURE
2004 QX56
4. Install Fuel Pressure Adapter J-44321-6 and Fuel Pressure
Gauge (from kit J-44321) as shown in figure.
Do not distort or bend fuel rail tube when installing fuel pres-
sure gauge adapter.
When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
5. Turn ignition switch ON (reactivate fuel pump), and check for
fuel leakage.
6. Start engine and check for fuel leakage.
7. Read the indication of fuel pressure gauge.
During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
8. If result is unsatisfactory, go to next step.
9. Check the following.
Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.
10. Before disconnecting Fuel Pressure Gauge and Fuel Pressure Adapter J-44321-6, release fuel pressure
to zero. Refer to EC-46, "
FUEL PRESSURE RELEASE" . At idling:
Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
BBIA0390E
TROUBLE DIAGNOSIS
EC-77
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
Fail-safe ChartUBS00GZY
When the DTC listed below is detected, the ECM enters fail-safe mode and the MIL lights up.
2P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
P0138 P0139 P0158 P0159 P1146 P1147 P1166 P1167 Heated oxygen sensor 2
P0441 EVAP control system purge flow monitoring
P0444 P0445 P1444 EVAP canister purge volume control solenoid valve
P0447 P1446 EVAP canister vent control valve
P0451 P0452 P0453 EVAP control system pressure sensor
P0550 Power steering pressure sensor
P0700 P0710 P0720 P0740 P0744 P0745 P1706 P1716 P1730 P1752 P1754 P1757 P1759 P1762 P1764 P1767
P1769 P1772 P1774 A/T related sensors and solenoid valves
P1031 P1032 P1051 P1052 A/F sensor 1 heater
P1065 ECM power supply
P1122 Electric throttle control function
P1124 P1126 P1128 Electric throttle control actuator
P1217 Engine over temperature (OVERHEAT)
P1271 P1272 P1273 P1274 P1276 P1278 P1279 P1281 P1282 P1283 P1284 P1286 P1288 P1289 A/F sensor 1
P1805 Brake switch
3
P0171 P0172 P0174 P0175 Fuel injection system function
P0300 - P0308 Misfire
P0420 P0430 Three way catalyst function
P0442 P0456 EVAP control system (SMALL LEAK, VERY SMALL LEAK)
P0455 EVAP control system (GROSS LEAK)
P0506 P0507 Idle speed control system
P1121 Electric throttle control actuator
P1148 P1168 Closed loop control
P1211 TCS control unit
P1212 TCS communication line
P1564 ICC steering switch/ASCD steering switch
P1568 ICC command value
P1572 ICC brake switch/ASCD brake switch
P1574 ICC vehicle speed sensor/ASCD vehicle speed sensor Priority Detected items (DTC)
DTC No. Detected items Engine operating condition in fail-safe mode
P0101
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned
ON or START40°C (104°F)
More than approx. 4 minutes after
ignition ON or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
EC-84Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
Symptom Matrix ChartUBS00H00
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2EC-601
Fuel pressure regulator system 3 3 4 4 4 4 4 4 4 4EC-46
Injector circuit 1 1 2 3 2 2 2 2EC-595
Evaporative emission system 3 3 4 4 4 4 4 4 4 4EC-633
Air Positive crankcase ventilation sys-
tem
334444444 41EC-645
Incorrect idle speed adjustment 1 1 1 1 1EC-79
Electric throttle control actuator 1 1 2 3 3 2 2 2 2 2 2EC-365,
EC-367
Ignition Incorrect ignition timing adjustment 3 3 1 1 1 1 1 1EC-79
Ignition circuit 1 1 2 2 2 2 2 2EC-583
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3EC-128
Mass air flow sensor circuit
1
122
222 2EC-146,
EC-154
Engine coolant temperature sensor circuit
333EC-165,
EC-178
A/F sensor 1 circuitEC-429
,
EC-437
,
EC-445
,
EC-454
,
EC-463
,
EC-472
,
EC-484
Throttle position sensor circuit
22EC-171
,
EC-236
,
EC-420
,
EC-422
,
EC-569
Accelerator pedal position sensor circuit 3 2 1EC-424
,
EC-556
,
EC-562
,
EC-576
Knock sensor circuit 2 3EC-250
Crankshaft position sensor (POS) circuit 2 2EC-255
Camshaft position sensor (PHASE) circuit 3 2EC-261
TROUBLE DIAGNOSIS
EC-85
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Vehicle speed signal circuit 2 3 3 3EC-340
Power steering pressure sensor circuit 2 3 3EC-346
ECM 22333333333EC-351,
EC-361
PNP switch circuit 3 3 3 3 3EC-546
Refrigerant pressure sensor circuit 2 3 3 4EC-607
Electrical load signal circuit 3EC-612
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2AT C - 3 3
ABS actuator and electric unit (control unit) 4BRC-11
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
EC-104Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
System readiness test (SRT) codes
Test values
Others
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
ItemDIAGNOSTIC TEST MODE
WORK
SUP-
PORTSELF-DIAGNOSTIC
RESULTS
DATA
MONI-
TORDATA
MONI-
TOR
(SPEC)ACTIVE
TESTDTC & SRT
CONFIRMATION
DTC*1FREEZE
FRAME
DATA*2SRT
STATUSDTC
WORK
SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS)××××
Camshaft position sensor (PHASE)××××
Mass air flow sensor×××
Engine coolant temperature sensor×××××
A/F sensor 1×××××
Heated oxygen sensor 2×××××
Vehicle speed sensor×× ××
Accelerator pedal position sensor×××
Throttle position sensor×××
Fuel tank temperature sensor××××
EVAP control system pressure
sensor×××
Intake air temperature sensor××× ×
Knock sensor×
Refrigerant pressure sensor××
Closed throttle position switch
(accelerator pedal position sensor
signal)××
Air conditioner switch××
Park/neutral position (PNP) switch×××
Stop lamp switch×××
Power steering pressure sensor×××
Battery voltage××
Load signal××
Fuel level sensor×××
ICC steering switch×××
ASCD steering switch×××
ICC brake switch×××
ASCD brake switch×××
EC-106Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-39, "
CONSULT-II Data
Link Connector (DLC) Circuit" .
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
WORK SUPPORT MODE
Work Item
BCIA0030E
BCIA0031E
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
FUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT
THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When clearing the coefficient of
self-learning control value
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
IGN SW ON
ENGINE NOT RUNNING
AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS-
TEM
FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
II WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN IN USING CHARGED BATTERY.When detecting EVAP vapor leak
point of EVAP system
TARGET IDLE RPM ADJ*
IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ*
IDLE CONDITION When adjusting target ignition tim-
ing
EC-108Revision: August 2007
TROUBLE DIAGNOSIS
2004 QX56
A/F ALPHA-B1 [%]×
The mean value of the air-fuel ratio feedback
correction factor per cycle is indicated.
When the engine is stopped, a certain
value is indicated.
This data also includes the data for the
air-fuel ratio learning control. A/F ALPHA-B2 [%]×
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (determined
by the signal voltage of the engine coolant
temperature sensor) is displayed.
When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine
coolant temperature determined by the
ECM is displayed.
A/F SEN1 (B1) [V]××
The A/F signal computed from the input signal
of the A/F sensor 1 is displayed.
A/F SEN1 (B2) [V]×
HO2S2 (B1) [V]×
The signal voltage of the heated oxygen sen-
sor 2 is displayed.
HO2S2 (B2) [V]×
HO2S2 MNTR (B1)
[RICH/LEAN]×
Display of heated oxygen sensor 2 signal:
RICH: Means the amount of oxygen after
three way catalyst is relatively small.
LEAN: Means the amount of oxygen after
three way catalyst is relatively large.
When the engine is stopped, a certain
value is indicated.
HO2S2 MNTR (B2)
[RICH/LEAN]×
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed from the vehicle
speed signal sent from combination meter is
displayed.
BATTERY VOLT
[V]××
The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
The accelerator pedal position sensor signal
voltage is displayed.
ACCEL SEN 2 [V]×Accelerator pedal position sensor 2
signal is converted by ECM internally.
Thus, it differs from ECM terminal volt-
age signal.
THRTL SEN 1 [V]××
The throttle position sensor signal voltage is
displayed.
THRTL SEN 2 [V]×Throttle position sensor 2 signal is
converted by ECM internally. Thus, it
differs from ECM terminal voltage sig-
nal.
FUEL T/TEMP SE
[°C] or [°F]×
The fuel temperature (determined by the sig-
nal voltage of the fuel tank temperature sen-
sor) is displayed.
INT/A TEMP SE
[°C] or [°F]××
The intake air temperature (determined by the
signal voltage of the intake air temperature
sensor) is indicated.
EVAP SYS PRES
[V]×
The signal voltage of EVAP control system
pressure sensor is displayed.
FUEL LEVEL SE
[V]×
The signal voltage of the fuel level sensor is
displayed.
START SIGNAL
[ON/OFF]××
Indicates start signal status [ON/OFF] com-
puted by the ECM according to the signals of
engine speed and battery voltage.After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF]××
Indicates idle position [ON/OFF] computed by
ECM according to the accelerator pedal posi-
tion sensor signal.
AIR COND SIG
[ON/OFF]××
Indicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condi-
tioner signal. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks