SRS-4
PREPARATION
Revision: August 20072004 QX56
PREPARATIONPFP:00002
Special Service ToolsEHS000W2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEHS000W3
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-42057-UPD)
Air bag key set
Part of kit (J-42057)Removing and installing air bag lock
LRS210
Tool name
(Kent-Moore No.)Description
Steering wheel puller
(J-1859A)Removing steering wheel
Steering wheel puller legs
(J-42578)Removing steering wheel
LHIA0043E
LHIA0044E
DRIVER AIR BAG MODULE
SRS-45
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SRS
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DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationEHS000WL
REMOVAL
CAUTION:
Do not attempt to repair or replace damaged direct-connect SRS component connectors. If a
driver air bag direct-connect harness connector is damaged, the spiral cable must be replaced.
Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at
least 3 minutes.
When servicing the SRS, do not work from directly in front of air bag module.
1. Remove the left and right side lids and bolts.
2. Lift the driver air bag module from the steering wheel.
3. Disconnect the horn connector and air bag harness, then remove the driver air bag module.
For removal/installation of the direct-connect SRS connectors, refer to SRS-7, "Direct-connect SRS
Component Connectors" .
CAUTION:
When servicing the SRS, do not work from directly in front of air bag module.
1. Horn harness 2. Steering wheel hook 3. Inflator harness
4. Side lids RH/LH 5. Driver air bag module 6. Steering wheel
WHIA0159E
WHIA0184E
SPIRAL CABLE
SRS-47
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SRS
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SPIRAL CABLEPFP:25554
Removal and InstallationEHS000WM
REMOVAL
CAUTION:
Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at
least 3 minutes.
When servicing the SRS, do not work from directly in front of air bag module.
1. Set the front wheels in the straight-ahead position.
2. Remove driver air bag module. Refer to SRS-45, "
Removal and Installation" .
3. Remove the steering wheel center nut.
4. Remove the steering wheel using Tool.
5. Remove the column cover upper and lower.
WHIA0233E
1. Steering wheel 2. Lighting and turn signal switch 3. Wiper and washer switch
4. Spiral cable 5. Driver air bag module connector 6. Column cover upper
7. Column assembly 8. Column cover lower 9. Screw (Do not remove)
10. Screw
Tool number: A: J-1859A
B: J-42578
WHIA0124E
SRS-48
SPIRAL CABLE
Revision: August 20072004 QX56
6. Remove wiper washer switch connector, then pinch the tabs at
wiper and washer switch base and slide switch away from steer-
ing column to remove.
7. While pressing tabs, pull lighting and turn signal switch toward
driver door and disconnect from base.
8. Remove the screws, release the clip, and remove the spiral
cable.
CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
9. Remove the spiral cable connectors.
CAUTION:
With the steering linkage disconnected, the spiral cable may snap by turning the steering wheel
beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5
turns from the neutral position.
INSTALLATION
Installation is in the reverse order of removal.
Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.6 revolutions from the right
end position and ending with the knob at the top.
If equipped with VDC, refer to BRC-62, "Adjustment of Steering
Angle Sensor Neutral Position" for steering angle sensor
adjustment.
After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-20, "
SRS Operation
Check" .
LHIA0034E
LHIA0035E
LHIA0036E
WGIA0038E
SPIRAL CABLE
SRS-49
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SRS
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CAUTION:
The spiral cable may snap due to steering operation if the
cable is not installed in the correct position.
With the steering linkage disconnected, the cable may snap
by turning the steering wheel beyond the limited number of
turns. The spiral cable can be turned counterclockwise
about 2.5 turns from the neutral position.
PHIA0275E
Steering wheel center nut : Refer to PS-10, "STEERING COLUMN"
SRS-60
COLLISION DIAGNOSIS
Revision: August 20072004 QX56
COLLISION DIAGNOSISPFP:00015
For Frontal CollisionEHS000WW
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to
SRS-20, "
SRS Operation Check" .
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Air bag module
(driver and front pas-
senger air bag mod-
ule)REPLACE
Install with new fas-
teners.1. Remove air bag module. Check harness cover and connectors for damage, termi-
nals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment with
the wheel.
3. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE. Install air bag modules with new fasteners.
Crash zone sensor REPLACE the crash
zone sensor and
bracket with new fas-
teners.1. Remove the crash zone sensor. Check harness connectors for damage, terminals
for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners.
Seat belt pre-ten-
sioner assemblies
and seat belt buckle
pre-tensioner assem-
bliesREPLACE
Install seat belt pre-
tensioner and seat
belt buckle pre-ten-
sioner assemblies
with new fasteners.1. Remove seat belt pre-tensioners and seat belt buckle pre-tensioner assemblies.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. If no damage is found, reinstall seat belt pre-tensioner assembly.
6. If damaged—REPLACE. Install the seat belt pre-tensioners or seat belt buckle pre-
tensioner assemblies with new fasteners.
Diagnosis sensor unit REPLACE
Install with new fas-
teners.1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable REPLACE the spiral
cable.1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classifica-
tion system (Passen-
ger seat)1. Remove passenger seat.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
TF-33
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Note 1: When a malfunction occurs, it is only displayed and not stored in the memory.
Note 2: When the wait detection switch has been properly fixed, malfunction information is erased from the memory.
Note 3: If 4WD shift switch is left between 4H and 4LO for a while, this indication may be displayed.
(*1): If the malfunction is detected only while driving in reverse, check the continuity of “R” position on A/T PNP switch. When there is
nothing wrong with the electrical system, check the hydraulic system.
(*2): If a revolution sensor malfunction is detected at the same time, check the revolution sensor circuit first.
Note 4: When this malfunction is detected with the ABS warning lamp off, first check for disconnection or shorting in the harness
between the transfer control unit and the ABS control unit.
Note 5: When several systems including CAN communication system indicate malfunctions, perform diagnosis of the CAN communica-
tion first.Shift actuator abnormal
(SHIFT ACT)Transfer control device actuator motor is malfunctioning.
(Malfunctions are detected when actuator motor fails to
operate while shifting from “4H” to “4LO” or vice versa.) Refer to TF-77, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator position switch
abnormal
(SHIFT ACT P/S)Transfer control device actuator motor arm position sens-
ing switch is malfunctioning.Refer to TF-80, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator circuit abnormal
(SHIFT ACT CIR)Transfer control device actuator circuit is shorted or open.
(Malfunctions are detected when motor relay circuit is
open/shorted or relay monitor circuit is open/shorted.)Refer to TF-77, "
Diagnostic Proce-
dure" , TF-80, "Diagnostic Proce-
dure"TF-82, "Diagnostic
Procedure" .
Memory power supply stop
Due to removal of battery which cuts off power supply to
transfer control unit, self-diagnosis memory function is
suspended.Refer to TF-76, "Diagnostic Proce-
dure" .
Transfer control unit (RAM)
[CONTROL UNIT (RAM)]
Malfunction is detected in the memory (RAM) system of
transfer control unit.—
Transfer control unit (ROM)
[CONTROL UNIT (ROM)]
Malfunction is detected in the memory (ROM) system of
transfer control unit.—
Transfer control unit (EEPROM)
[CONTROL UNIT (EEPROM)]
Malfunction is detected in the memory (EEPROM) sys-
tem of transfer control unit.—
Longitudinal G-sensor Displayed, but do not use. —
ABS VHL SPD SEN
ABS vehicle speed sensor signal is not input due to an
open circuit.
An unexpected signal is input when vehicle is being
driven.Refer to ABS vehicle speed sensor
diagnosis.
STEERING ANGLE SENSOR Displayed, but do not use. —
VDC OPER SIGIf VDC operation signal is being input because of VDC
malfunction or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
TCS OPER SIGIf TCS operation signal is being input because of TCS mal-
function or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
CAN COMM (Note 5) Malfunction is detected in CAN communication.Refer to LAN-5, "
CAN COMMUNI-
CATION" .
A/T POSITION SIGNALWhen AT PNP switch circuit is malfunction or communica-
tion error between the vehiclesRefer to AT-109, "
DTC P0705
PARK/NEUTRAL POSITION
SWITCH" . Detected items
(Screen terms for CONSULT-II,
“SELF-DIAG RESULT” mode)Malfunction is detected when... Check items
TF-54
TROUBLE DIAGNOSIS — BASIC INSPECTION
Revision: August 20072004 QX56
4. (1) CHECK TIGHT CORNER BRAKING SYMPTOM
1. Set 4WD shift switch to AUTO position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
3. Does tight corner braking symptom occur?
Ye s o r N o
Yes >> GO TO 5.
No >> GO TO 6.
5. CONFIRM SYMPTOM AGAIN
Confirm symptom and self-diagnosis again.
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" and TF-31, "Trouble Diagnosis with CONSULT-II" .
OK or NG
OK >> GO TO 6.
NG >> Go to Symptoms 8 and 9. Refer to TF-93, "
Symptom 8. Tight Corner Braking Symptom (Tight Cor-
ner Braking Symptom Occurs-Hydraulic System Failure)" and TF-94, "Symptom 9. 4WD System
Does Not Operate (The Vehicle Cannot Be Put Into 4WD Mode-Hydraulic System Failure)" .
6. (2) CHECK TIGHT CORNER BRAKING SYMPTOM
1. Set 4WD shift switch to 4H position.
2. Drive vehicle at speed lower than 20 km/h (12 MPH) with steering wheel fully turned.
3. Does tight corner braking symptom occur?
Ye s o r N o
Yes >> Inspection End.
No >> GO TO 7.
7. CONFIRM SYMPTOM AGAIN
Confirm symptom and self-diagnosis again.
Refer to TF-27, "
Trouble Diagnosis without CONSULT-II" and TF-31, "Trouble Diagnosis with CONSULT-II" .
OK or NG
OK >> Inspection End.
NG >> Go to Symptoms 8 and 9. Refer to TF-93, "
Symptom 8. Tight Corner Braking Symptom (Tight Cor-
ner Braking Symptom Occurs-Hydraulic System Failure)" and TF-94, "Symptom 9. 4WD System
Does Not Operate (The Vehicle Cannot Be Put Into 4WD Mode-Hydraulic System Failure)" .