Page 322 of 3371

ON-VEHICLE SERVICE
AT-251
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Revision: August 20072004 QX56
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T temperature sensor 2 harness with terminal
clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old sealant, etc. From oil pan gasket mounting surfaces.
b. Install oil pan (with oil pan gasket) to transmission case.
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Complete remove all moisture, oil and old sealant, etc.
From oil pan mounting surfaces.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer to AT- 2 4 1 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
6. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT-241, "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
7. Pour ATF into transmission assembly. Refer to AT-13, "
Chang-
ing A/T Fluid" .
8. Connect the negative battery terminal
SCIA5023E
SCIA5146E
SCIA2308E
SCIA2492E
Page 326 of 3371
TRANSMISSION ASSEMBLY
AT-255
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Revision: August 20072004 QX56
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (4x2)UCS002J E
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover.
3. Remove A/T fluid indicator gauge.
4. Remove engine under cover with power tool.
5. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
6. Remove rear propeller shaft. Refer to PR-9, "
REMOVAL" .
7. Remove A/T control cable. Refer to AT- 2 3 3 , "
SHIFT CONTROL SYSTEM" .
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. A/T cross member
7. Insulator 8. Copper washers
LCIA0333E
Page 327 of 3371

AT-256
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing part.
11. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member with power tool.
14. Remove air breather hose. Refer to AT-253, "
Removal and
Installation" .
15. Disconnect A/T assembly connector.
16. Remove A/T fluid indicator pipe from A/T assembly.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove the A/T assembly to engine bolts with power tool.
19. Remove A/T assembly from vehicle using Tool and a transmis-
sion jack.
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
LCIA0334E
Tool number : — (J-47002)
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B
Page 329 of 3371
AT-258
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
Removal and Installation (4x4) UCS002J F
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the negative battery terminal.
2. Remove engine cover with power tool.
3. Remove A/T fluid indicator.
4. Remove engine under cover with power tool.
5. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
6. Remove propeller shaft. Refer to PR-5, "
REMOVAL" (front), or PR-9, "REMOVAL" (rear).
7. Remove A/T control cable. Refer to AT-233, "
SHIFT CONTROL SYSTEM" .
1. A/T fluid indicator pipe 2. A/T fluid indicator 3. O-ring
4. Transmission assembly 5. Fluid cooler tube 6. Copper washer
7. A/T cross member 8. Insulator
WCIA0257E
Page 330 of 3371

TRANSMISSION ASSEMBLY
AT-259
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Revision: August 20072004 QX56
8. Remove crankshaft position sensor (POS) from A/T assembly.
9. Disconnect A/T fluid cooler tube from A/T assembly.
10. Remove dust cover from converter housing part.
11. Turn crankshaft, and remove the four tightening bolts for drive
plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack.
CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
13. Remove cross member with power tool.
14. Tilt the transmission slightly to keep the clearance between body
and transmission, and then disconnect air breather hose from charging pipe. Refer to AT- 2 5 3 , "
Removal
and Installation" .
15. Disconnect A/T assembly connector and transfer unit connector.
16. Remove A/T fluid indicator pipe.
17. Plug up openings such as the fluid charging pipe hole, etc.
18. Remove A/T assembly to engine bolts with power tool.
19. Remove A/T assembly from vehicle using Tool and a transmis-
sion jack.
Secure torque converter to prevent it from dropping.
Secure A/T assembly to a transmission jack.
NOTE:
The actual special service Tool may differ from Tool shown.
20. Remove transfer from A/T assembly. Refer to TF-109,
"REMOVAL AND INSTALLATION" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check dimension A to ensure it is within the reference value
limit.
LCIA0334E
Tool number : — (J-47002)
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT0 1 7B
Page 337 of 3371
AT-266
OVERHAUL
Revision: August 20072004 QX56
7. Parking pawl 8. Pawl shaft 9. Self-sealing bolt
10. Bracket 11. Seal ring 12. Needle bearing
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 339 of 3371
AT-268
OVERHAUL
Revision: August 20072004 QX56
7. Pawl shaft 8. Bracket 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 351 of 3371
AT-280
DISASSEMBLY
Revision: August 20072004 QX56
31. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
32. Straighten terminal clip to free A/T fluid temperature sensor 2
harness.
33. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector.
34. Straighten terminal clips to free revolution sensor harness.
35. Remove bolts A, B and C from control valve with TCM.
SCIA5023E
SCIA5146E
SCIA5024E
SCIA5293E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E