TROUBLE DIAGNOSIS
EC-111
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.AT O D M O N I T O R
[ON/OFF]
Indicates [ON/OFF] condition of A/T O/D
according to the input signal from TCM.
AT OD CANCEL
[ON/OFF]
Indicates [ON/OFF] condition of A/T O/D can-
cel signal from TCM.
CRUISE LAMP
[ON/OFF]
Indicates [ON/OFF] condition of CRUISE lamp
determined by the ECM according to the input
signals.
SET LAMP
[ON/OFF]
Indicates [ON/OFF] condition of SET lamp
determined by the ECM according to the input
signals.
Voltage [V]
Voltage, frequency, duty cycle or pulse width
measured by the probe.
Only “#” is displayed if item is unable
to be measured.
Figures with “#”s are temporary ones.
They are the same figures as an actual
piece of data which was just previously
measured. Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMonitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
Monitored item [Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSDescription Remarks
ENG SPEED [rpm]××
Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS).
MAS A/F SE-B1 [V]××
The signal voltage of the mass air flow
sensor specification is displayed.When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]×
“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]
A/F ALPHA-B2 [%]×
The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.When engine is running specification
range is indicated.
This data also includes the data for the
air-fuel ratio learning control.
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-123
C
D
E
F
G
H
I
J
K
L
MA
EC
Revision: August 20072004 QX56
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionUBS00H09
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionUBS00H0A
Vehicle driven distance: More than 5,000 km (3,017 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30°C (68 - 86°F)
Engine coolant temperature: 75 - 95°C (167 - 203°F)
Transmission: Warmed-up*1
Electrical load: Not applied*2
Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID TEMP SE” (A/T
fluid temperature sensor signal) indicates more than 60°C (140°F).
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureUBS00H0B
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-79, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-124, "
Diagnostic Procedure" .
SEF 6 01 Z
INTAKE MANIFOLD
EM-17
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: August 20072004 QX56
INSTALLATION
Installation is in the reverse order of removal.
Tighten the intake manifold bolts in numerical order as shown.
Install the EVAP canister purge control solenoid valve connector with it facing front of engine.
Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and
diagonally in several steps.
After installation perform procedure in EM-18, "INSPECTION AFTER INSTALLATION" .
Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26
in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are the same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not
damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube.
Insert until the paint mark for engagement identification
(white) goes completely inside quick connector so that you
cannot see it from the straight side of the connected part. Use
a mirror to check this where it is not possible to view directly
from the straight side, such as quick connector on vehicle
side.
Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:
Hold A position in illustration when inserting fuel tube
into quick connector.
Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
Insert until you hear a “click” sound and actually feel
the engagement.
To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
4. Pull quick connector by hand holding A position. Make sure it is completely engaged (connected) so that it
does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E
EM-96Revision: August 2007
CYLINDER BLOCK
2004 QX56
Measure the inside diameter of connecting rod bearing.
(Oil clearance) = (Inside diameter of connecting rod bearing) –
(Crankshaft pin diameter)
If clearance cannot be adjusted within the standard, grind crank-
shaft pin and use undersized bearing. Refer to EM-85, "
HOW
TO SELECT MAIN BEARING" .
Method of Using Plastigage
Remove oil and dust on the crankshaft pin and the surfaces of
each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and
place it in crankshaft axial direction, avoiding oil holes.
Install the connecting rod bearings to the connecting rod and
connecting rod bearing cap, and tighten the connecting rod bolt
to the specified torque.
CAUTION:
Never rotate the crankshaft.
Remove the connecting rod bearing cap and bearings, and
using the scale on the plastigage bag, measure the plastigage
width.
NOTE:
The procedure when the measured value exceeds the repair limit is same as that described in “Method of
Measurement.”
MAIN BEARING OIL CLEARANCE
Method of Measurement
Install the main bearings to the cylinder block and main bearing
cap. Measure the main bearing inside diameter with the bearing
cap bolt tightened to the specified torque. Refer to EM-77,
"ASSEMBLY" .
(Oil clearance) = (Inside diameter of main bearing) – (Crank-
shaft journal diameter)
If the measured value exceeds the repair limit, select main bearings referring to the main bearing inside
diameter and crankshaft journal diameter, so that the oil clearance satisfies the standard. Refer to EM-85
.Standard : 0.020 - 0.039 mm (0.0008 - 0.0015 in)
Limit : 0.055 mm (0.0022 in)
PBIC1642E
KBIA2550E
Standard:
No. 1 and 5 journals
: 0.001 - 0.011 mm (0.00004 - 0.0004 in)
No. 2, 3 and 4 journals
: 0.007 - 0.017 mm (0.0003 - 0.0007 in)
Limit:
No.1 and 5 journals
: 0.021 mm (0.0008 in)
No. 2, 3 and 4 journals
: 0.027 mm (0.0011 in)
PBIC1644E
CYLINDER BLOCK
EM-97
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: August 20072004 QX56
Method of Using Plastigage
Remove oil and dust on the crankshaft journal and the surfaces
of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and
place it in crankshaft axial direction, avoiding oil holes.
Install the main bearings to the cylinder block and main bearing
cap, and tighten the main bearing bolts to the specified torque.
CAUTION:
Never rotate the crankshaft.
Remove the bearing cap and bearings, and using the scale on
the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the repair limit is same as that described in “Method of
Measurement”.
CRUSH HEIGHT OF MAIN BEARING
When the bearing cap is removed after being tightened to the
specified torque with main bearings installed, the tip end of bear-
ing must protrude. Refer to EM-77, "
ASSEMBLY" for the tight-
ening procedure.
If the standard is not met, replace main bearings.
CRUSH HEIGHT OF CONNECTING ROD BEARING
When the connecting rod bearing cap is removed after being
tightened to the specified torque with connecting rod bearings
installed, the tip end of bearing must protrude. Refer to EM-77,
"ASSEMBLY" for the tightening procedure.
If the standard is not met, replace connecting rod bearings.
MAIN BEARING CAP BOLT DIAMETER
Check for bolts (M9 and M12) installed from lower side using the
following procedure.
NOTE:
Side bolt (M10) is outside the target.
Figure shows M12 bolt.
Measure bolt diameter "d1" from the tip of bolt to dimension "a".
Measure bolt diameter "d2" from the dimension between the tip
of bolt and dimension "b" as base station to dimension "c".
NOTE:
Measure "d2" at that point if narrower part in the threads is
determined by visual check.
Calculate the difference between "d1" and "d2".
KBIA2551E
Standard : There must be crush height
SEM 50 2G
Standard : There must be crush height.
PBIC1646E
KBIA2497E
IDENTIFICATION INFORMATION
GI-49
C
D
E
F
G
H
I
J
K
L
MB
GI
Revision: August 20072004 QX56
DimensionsEAS00155
Unit: mm (in)
Wheels & TiresEAS00156
Drive type4x2 4x4
Overall length 5255 (206.9) 5255 (206.9)
Overall width 2001 (78.8) 2001 (78.8)
Overall height (with roof rack) 1976.8 (77.8) 1997.7 (78.7)
Front tread width 1725 (67.9) 1725 (67.9)
Rear tread width 1725 (67.9) 1725 (67.9)
Wheelbase 3130 (123.2) 3130 (123.2)
Minimum Running Ground Clearance (at front sus-
pension)With standard
undercover254.8 (10.03) 273.7 (10.77)
With oil pan skid
plate250.5 (9.86) 269.5 (10.61)
Drive Type Grade Road wheel Tire Spare tire size
All LE7-Spoke 18x8J Chromium Aluminum
AlloyP265/70R18 P265/70R18
IDX-8
ALPHABETICAL INDEX
Torque convertor clutch solenoid valve ... AT-118, AT-
121
Tow truck towing ................................................. GI-42
Towing point ....................................................... GI-43
TPS1 - Wiring diagram .................................... EC-238
TPS2 - Wiring diagram .................................... EC-173
TPS3 - Wiring diagram .................................... EC-571
Traction control system - Wiring diagram ....... BRC-16
Transfer control device .................................... TF-104
Transfer control unit inspection table ................. TF-55
Transfer dropping resistor .................................. TF-96
Transfer fluid temperature sensor ...................... TF-95
Transfer motor ................................................. TF-106
Transfer motor relay .......................................... TF-97
Transfer oil replacement ................................... MA-24
Transfer serial number ........................................ GI-48
Transmission serial number ................................ GI-48
Tread-FR&RR (Dimensions) ............................... GI-49
Trim ..................................................................... EI-34
TRNSCV - Wiring diagram ............................... BL-157
Trouble diagnoses .............................................. GI-11
Turbine revolution sensor ................................ AT-134
TURN - Wiring diagram ...................................... LT-83
Turn signal lamp ................................................. LT-80
Two trip detection logic ...................................... EC-49
Two-pole lift ........................................................ GI-41
V
Vacuum hose (brake system) ............................ BR-20
Vacuum hose drawing (Engine control) ............. EC-24
Valve clearance ................................................ EM-52
Valve guide ....................................................... EM-66
Vanity mirror lamp ............................................. LT-129
VDC (vehicle dynamics control) ........................ BRC-7
VDC -Wiring diagram ...................................... BRC-16
Vehicle identification number .............................. GI-47
Vehicle recovery (freeing a stuck vehicle) .......... GI-43
Vehicle speed sensor (VSS) ............................ EC-340
VEHSEC - Wiring diagram ................................. BL-80
VENT/V - Wiring diagram .................. EC-294, EC-506
Video Monitor ..................................................... AV-60
Viscosity number (SAE) .................................... MA-11
W
W/ANT - Wiring diagram .................................... AV-49
Wait detection switch ......................................... TF-96
WARN - Wiring diagram ..................................... DI-32
Warning chime .................................................... DI-43
Warning lamps .................................................... DI-31
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-33
Water pump ...................................................... CO-15
Water temperature gauge ..................................... DI-5
Wheel alignment (front) ..................................... FSU-6
Wheel alignment (rear) ................................... RSU-27
Wheel balance .................................................. MA-25
Wheel bearing (front) ......................................... FAX-5
Wheel bearing (rear) ......................................... RAX-5
Wheel hub (rear) ............................................... RAX-5
Wheel size .......................................................... GI-49
Wheelbase (Dimensions) .................................... GI-49
Width (Dimensions) ............................................. GI-49
WINDOW - Wiring diagram .............................. GW-22
Window, door ...................................... GW-69, GW-72
Windshield ....................................................... GW-11
WIP/R - Wiring diagram ................................... WW-37
WIPER - Wiring diagram .................................... WW-9
Wiper, front ........................................................ WW-4
Wiper, rear ....................................................... WW-33
Wiring Diagram (Cell code) list ......................... PG-61
Wiring diagram (Transfer) .................................. TF-18
Wiring diagrams .................................................. GI-15
WT-T/WARN - Wiring diagram .......................... WT-10
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
TF-37
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: August 20072004 QX56
*: This item is indicated as “COMP CL TORQ”.Clutch limit [N·m (kg-m, ft.-lb.)]Clutch force release limit value set in
WORK SUPPORT
Voltage [V]Value measured by voltage probe is dis-
played.
Frequency [Hz]Value measured by pulse probe is dis-
played. If measurement is impossible, “#”
sign is displayed. “#” sign is also displayed
at the final data value until the measure-
ment result is obtained.
DUTY-HI
Duty cycle value for measurement probe is
displayed.
DUTY-LOW
PLS WIDTH-HI
Measured pulse width of measurement
probe is displayed.
PLS WIDTH-LOW
FR/RR G-SEN [G] Displayed, but do not use.
TF F SPEED [km/h], [MPH] Displayed, but do not use.
AT R SPEED [km/h], [MPH] Indicates A/T rear vehicle speed.
A/T actual gear position Indicates A/T actual gear position.
VDC OPER SW [ON-OFF] Indicates VDC operation switch.
TCS OPER SW [ON-OFF] Indicates TCS operation switch.
AT P L A M P [O N - O F F ]Indicates C/U control signal output of ATP
lamp. Item [Unit]Monitor item
Remarks ECU
INPUT
SIGNALSMAIN
SIGNALSSELEC-
TION
FROM
MENU