TROUBLE DIAGNOSIS
ATC-51
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AT C
Revision: August 20072004 QX56
Front Air Control Terminals and Reference ValueEJS002C9
Measure voltage between each terminal and ground by following
Terminals and Reference Value for Front Air Control.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR FRONT AIR CONTROL
WJIA0759E
WJIA0402E
Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
1 B Ground - - 0V
2YPower supply for each door motor
PBRON - 0 - 5V
3 W/G Air mix door motor (Driver) CW ON Clockwise rotation Battery voltage
4 G Air mix door motor (Driver) CCW ON Counterclockwise rotation Battery voltage
5 BR/W Mode door motor CW ON Clockwise rotation Battery voltage
6 P/L Mode door motor CCW ON Counterclockwise rotation Battery voltage
7 O Intake door motor CCW ON Counterclockwise rotation Battery voltage
8 G/B Intake door motor CW ON Clockwise rotation Battery voltage
9 L/B Intake sensor ON - 0 - 5V
10 L/R Fan ON signal ONFan switch OFF 5V
Fan switch ON 0V
11 Y/B Rear defroster request ON - Battery voltage
12 W/R Compressor ON signal ONA/C switch OFF 5V
A/C switch ON 0V
13 G/R Variable blower control ON - 0 - 5V
14 Y/G Power supply for IGN ON - Battery voltage
15 P Ground for each door motor PBR ON - 0 - 5V
16 GR Mode door motor PBR feedback ON - 0 - 5V
17 P Ambient sensor ON - 0 - 5V
18 SBAir mix door motor (Driver) PBR
feedbackON - 0 - 5V
19 LG Defroster door motor CW ON Clockwise rotation Battery voltage
20 P/B Defroster door motor CCW ON Counterclockwise rotation Battery voltage
ATC-52
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
21 V/R Sensor ground ON - 0 - 5V
22 Y/R Power supply for BAT - - Battery voltage
23 R/L Power supply for illumination ON Park lamps ON Battery voltage
24 BR Illumination ground - Park lamps ON
25 LG/B Defroster door motor feedback ON - 0 - 5V
26 R/B Front blower motor request ONFront blower motor OFF Battery voltage
Front blower motor ON 0V
27 GR/R Air mix door motor (Rear) CW ON Clockwise rotation Battery voltage
28 L/Y Air mix door motor (Rear) CCW ON Counterclockwise rotation Battery voltage
29 W/G Water valve ONWater valve open 0V
Water valve closed 5V
31 W/V Optical sensor (Passenger) ON - 0 - 5V
32 LG/R In-vehicle sensor signal ON - 0 - 5V
33 V Air mix door motor (Rear) set point ON - 0 - 5V
34 W CAN-H ON - -
35 R CAN-L ON - -
36 G/W Air mix door motor (Passenger) CW ON Clockwise rotation Battery voltage
37 LAir mix door motor (Passenger)
CCWON Counter clockwise rotation Battery voltage
38 W/L Rear blower motor request ONRear blower motor OFF Battery voltage
Rear blower motor ON 0V
39 Y/B Rear select signal ON - 0 - 5V
40 G/O Optical sensor (Driver) ON - 0 - 5V
41 R/WAir mix door motor (Passenger) PBR
feedbackON - 0 - 5V
42 R/YAir mix door motor (Rear) PBR feed-
backON - 0 - 5V
43 BR/Y In-vehicle sensor motor (power) ON - Battery voltage
44 O/B In-vehicle sensor motor (ground) ON - 0V Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage (V)
(Approx.)
PIIA2344E
ATC-54
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Using Confirmation/Adjustment Mode (NAVI)
NOTE:
Ambient temperature must be at least 10° C (50° F) to run self-diagnosis.
1. Start engine.
2. Turn the audio system off.
3. While pressing the "PAUSE/MUTE" button, turn the volume con-
trol dial clockwise or counterclockwise for 30 clicks or more.
(When the self diagnosis mode is started, a short beep will be
heard.)
Shifting from current screen to previous screen is performed
by pressing "PREV" button.
4. The initial self-diagnosis screen will be shown, and items "Self-
Diagnosis (DCU)", "Self-Diagnosis (NAVI)", "Confirmation/
Adjustment" and "CAN DIAG SUPPORT MONITOR" will
become selective.
5. When "Confirmation/Adjustment" is selected on the initial self-
diagnosis screen, the operation will enter CONFIRMATION/
ADJUSTMENT mode. In this mode, check and adjustment of
each item will become possible.
6. The initial trouble diagnosis screen will be shown, and items
"display Diagnosis", "Vehicle Signals", "Auto Climate Control"
and "Navigation" will become selective.
7. Select the "Auto Climate Control" switch on "CONFIRMATION/
ADJUSTMENT" screen to display the "Auto Climate Control"
diagnosis screen to begin diagnosis The front blower speed indi-
cation bars will flash and the ambient temperature display will
indicate 0° during the self-diagnosis. Fault codes (if any are
present) will be displayed in the ambient temperature display area. Refer to ATC-55, "
SELF-DIAGNOSIS
CODE CHART" .
WKIA1504E
SKIA4207E
SKIA4220E
TROUBLE DIAGNOSIS
ATC-57
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AT C
Revision: August 20072004 QX56
CHECKING DISCHARGE AIR
1. Press MODE switch four times and then rotate the DEF dial
counterclockwise.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to AT C - 2 9 , "
Discharge Air Flow" .
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for ATC-63, "
Mode Door
Motor Circuit" .
If OK, continue with next check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F
is selected.
CHECKING RECIRCULATION
1. Press recirculation ( ) switch one time. Recirculation indica-
tor should illuminate.
2. Press recirculation ( ) switch one more time. Fresh ( )
indicator should illuminate.
3. Listen for intake door position change (blower sound should
change slightly).
If NG, go to trouble diagnosis procedure for AT C - 7 6 , "
Intake Door
Motor Circuit" .
If OK, continue with next check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F is selected.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature dial counterclockwise (driver or passenger)
until 18°C (60°F) is displayed.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for AT C - 11 0 , "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to AT C - 6 9 ,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 1 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue with next check.
WJIA0406E
WJIA0528E
WJIA0407E
WJIA0408E
ATC-58
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
CHECKING TEMPERATURE INCREASE
1. Rotate temperature dial clockwise (driver or passenger) until
32°C (90°F) is displayed.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-117, "
Insufficient Heating" . If
air mix door motor appears to be malfunctioning, go to ATC-69,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 1 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue with next check.
CHECK A/C SWITCH
1. Press A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual
inspection).
If NG, go to trouble diagnosis procedure for ATC-104, "
Magnet
Clutch Circuit" .
If OK, continue with next check.
CHECKING AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO.
If ambient temperature is warm, and selected temperature is
cool, confirm that the compressor clutch engages (sound or
visual inspection). (Discharge air and blower speed will
depend on ambient, in-vehicle, and set temperatures.)
If NG, go to trouble diagnosis procedure for ATC-60, "
Power Supply
and Ground Circuit for Front Air Control" , then if necessary, trouble
diagnosis procedure for ATC-104, "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go
to malfunction Simulation Tests in AT C - 3 5 , "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" and perform tests as out-
lined to simulate driving conditions environment. If symptom appears. Refer to ATC-35, "
How to Perform Trou-
ble Diagnosis for Quick and Accurate Repair" , AT C - 3 5 , "SYMPTOM TABLE" and perform applicable trouble
diagnosis procedures.
WJIA0409E
WJIA0410E
WJIA0411E
TROUBLE DIAGNOSIS
ATC-59
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AT C
Revision: August 20072004 QX56
Operational Check (Rear)EJS002CC
The purpose of the operational check is to confirm that the system operates properly.
CHECKING BLOWER
1. Turn the rear fan switch (front) clockwise to "1". The rear blower
should operate on low speed.
2. Turn the rear fan switch (front) clockwise again to switch position
"2", "3", and "4" until all speeds are checked.
3. Leave blower on maximum speed.
If NG, go to trouble diagnosis procedure for AT C - 9 0 , "
Rear Blower
Motor Circuit" .
If OK, continue with next check.
CHECKING TEMPERATURE DECREASE
1. Rotate rear temperature/mode dial (front) fully counterclockwise.
2. Check for cold air at appropriate discharge air outlets (headliner
outlets).
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for AT C - 11 0 , "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to AT C - 7 3 ,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(REAR)" .
If OK, continue with next check.
CHECKING TEMPERATURE INCREASE
1. Rotate rear temperature/mode dial (front) clockwise.
2. Check for hot air at appropriate discharge air outlets (floor out-
lets).
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for AT C - 11 7 , "
Insufficient Heating" . If
air mix door motor appears to be malfunctioning, go to AT C - 7 3 ,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(REAR)" .
If OK, continue with next check.Conditions : Engine running and at normal operating temperature
WJIA0838E
WJIA0626E
WJIA0627E
ATC-80
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
SYSTEM DESCRIPTION
Component Parts
Defroster door control system components are:
Front air control
Defroster door motor
PBR (Built into defroster door motor)
In-vehicle sensor
Ambient sensor
Optical sensor
Intake sensor
System Operation
The front air control determines defroster door position based on the position of the defroster switch. When the
defroster switch is rotated counterclockwise, the defroster door motor rotates directing air to the defroster
ducts. When any mode other than defroster is selected, the defroster motor rotates in the opposite direction
closing off air flow to the defroster ducts.
In the AUTO mode, the front air control determines defroster door position based on the ambient temperature,
the intake air temperature and the in-vehicle temperature.
COMPONENT DESCRIPTION
Defroster door motor
The defroster door motor is attached to the front heater & cooling
unit. The front air control sends a voltage to rotate to the defroster
door directing the air flow either to the defroster ducts, or to the floor
ducts, depending on which way the voltage and ground are applied
to the motor leads. Motor rotation is conveyed to a lever which acti-
vates the defroster door.
WJIA0961E
WJIA0592E
DUCTS AND GRILLES
ATC-161
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AT C
Revision: August 20072004 QX56
NOTE:
The rear headliner duct connected to the rear upper overhead duct is part of the headlining trim panel and
is replaced as an assembly. Refer to EI-37, "
Removal and Installation" .
3. Remove the two bolts and remove the rear lower and upper overhead ducts.
Installation
Installation is in the reverse order of removal.
REAR FLOOR DUCT
Removal
1. Remove the rear RH interior trim panel. Refer to EI-34, "Removal and Installation" .
2. Reposition the floor carpet out of the way.
3. Remove the two bolts and remove the rear floor duct.
Installation
Installation is in the reverse order of removal.
GRILLES
Removal
1. Remove the interior trim panel as necessary. Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" or EI-
37, "Removal and Installation" .
2. Remove the grille from the interior trim panel.
NOTE:
To remove the overhead console front and rear grilles, turn the grille counter-clockwise to release the
grille from the overhead console trim panel.
Installation
Installation is in the reverse order of removal.