PRECAUTIONS
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Service Notice or PrecautionsUCS002C4
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-15, "
A/T
Fluid Cooler Cleaning" . For radiator replacement, refer to CO-10, "RADIATOR" .
CHECKING AND CHANGING A/T FLUID SERVICE
Increase ATF temperature by 80°C (176°F) once, and then check ATF level in 65°C (149°F) when adjusting
ATF level.
NOTE:
JA60 uses both systems of a water-cooling and of an air-cooling. Air-cooling system has a by-pass valve.
When ATF temperature is not over 50°C (122°F) with water-cooling system OFF, it does not flow to air-cooling
system. If ATF level is set without the flow of ATF, the level will be 10mm lower than the standard. Therefore,
piping should be filled with ATF when adjusting level.
OBD-II SELF-DIAGNOSIS
A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the malfunction indicator lamp (MIL). Refer to the table on AT - 9 3 , "
SELF-DIAGNOS-
TIC RESULT MODE" for the indicator used to display each self-diagnostic result.
The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
ories.
Always perform the procedure on AT-40, "
HOW TO ERASE DTC" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to AT-39, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" .
Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-68, "
HAR-
NESS CONNECTOR" .
Wiring Diagrams and Trouble DiagnosisUCS002C5
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams".
PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:
GI-11, "How to Follow Trouble Diagnoses".
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident".
ON BOARD DIAGNOSTIC (OBD) SYSTEM
AT-39
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ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionUCS002CM
The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail,
refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
OBD-II Function for A/T SystemUCS002C N
The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-IIUCS002CO
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — First Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — Second Trip
The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)UCS002CP
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
1st trip DTC No. is the same as DTC No.
Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring
or occurred in the past and returned to normal.
CONSULT-II can identify them as shown below, therefore, CONSULT-II (if available) is recom-
mended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown
on the next page. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with CON-
SULT-II. Time data indicates how many times the vehicle was driven
after the last detection of a DTC.
BCIA0030E
TROUBLE DIAGNOSIS
AT-43
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TROUBLE DIAGNOSISPFP:00004
DTC Inspection Priority ChartUCS002C R
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC U1000 is displayed with other DTCs, first perform the trouble diagnosis for DTC U1000. Refer to
AT-1 03
.
Fail-SafeUCS002CS
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is a an error in
a main electronic control input/output signal circuit. In fail-safe mode the transmission is fixed in 2nd or 4th
(depending on the breakdown position), so the customer should feel “slipping” or “poor acceleration”. When
fail-safe mode is triggered, when the ignition switch is switched “ON”, the AT CHECK indicator lamp flashes for
about 8 seconds.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch “OFF” the ignition switch for 10 seconds, then switch it “ON” again to return to
the normal shift pattern. Also, the AT CHECK indicator lamp flashes for about 8 seconds once, then is cleared.
Therefore, the customer's vehicle has returned to normal, so handle according to the “diagnostics flow” (Refer
to AT-46, "
WORK FLOW" ).
FAI L-S AFE FUN CT ION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the
transmission and from combination meter so normal driving is possible even if there is a malfunction in
one of the systems. And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear is
prohibited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM accord-
ing to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow
systems, the accelerator opening angle is controlled by the idle signal sent from the ECM which is based
on input indicating either idle condition or off-idle condition (pre-determined accelerator opening) in order
to make driving possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched “OFF”, the
starter relay is switched “OFF” (starter starting is disabled), the back-up lamp relay switched “OFF” (back-
up lamp is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
The starter relay is switched “OFF”. (Starter starting is disabled.)
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
AT-136
DTC P1721 VEHICLE SPEED SENSOR MTR
Revision: August 20072004 QX56
DTC P1721 VEHICLE SPEED SENSOR MTRPFP:24814
DescriptionUCS002FI
The vehicle speed sensor·MTR signal is transmitted from combination meter to TCM by CAN communication
line. The signal functions as an auxiliary device to the revolution sensor when it is malfunctioning. The TCM
will then use the vehicle speed sensor·MTR signal.
CONSULT-II Reference ValueUCS002FJ
On Board Diagnosis LogicUCS002FK
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “VHE SPD SE·MTR” with CONSULT-II is detected when TCM does not receive
the proper vehicle speed sensor MTR signal (input by CAN communication) from combination meter.
Possible CauseUCS002FL
Harness or connectors
(The sensor circuit is open or shorted.)
DTC Confirmation ProcedureUCS002FM
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POS: 1/8 or less
VHCL SPEED SE: 30 km/h (17 MPH) or more
4. If DTC is detected, go to AT-137, "
Diagnostic Procedure" .
Item name Condition Display value (Approx.) (km/h)
VHCL/S SE·MTR During driving Approximately matches the speedometer reading.
BCIA0030E
DTC P1721 VEHICLE SPEED SENSOR MTR
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Diagnostic ProcedureUCS002FN
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer AT-93, "
SELF-DIAGNOSTIC RESULT MODE" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 3 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK INPUT SIGNAL
With CONSULT-II
1. Start engine.
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Drive vehicle and read out the value of “VHCL/S SE·MTR”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK COMBINATION METER
Check combination meter. Refer to DI-17, "
How to Proceed With Trouble Diagnosis"
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
4. CHECK TCM
Perform TCM input/output signals inspection. Refer to AT-90, "
TCM Input/Output Signal Reference Values" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 7.
5. CHECK DTC
Perform “DTC Confirmation Procedure”.
Refer to AT- 1 3 6 , "DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 6.
6. DETECT MALFUNCTIONING ITEM
Check the following items:
The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT - 2 4 1 , "Control Valve With TCM and A/T Fluid
Temperature Sensor 2" .
NG >> Repair or replace damaged parts.
Item name Condition Display value (km/h)
VHCL/S SE·MTR During driving Approximately matches the
speedometer reading.
SCIA2148E
AT-188
BRAKE SIGNAL CIRCUIT
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BRAKE SIGNAL CIRCUITPFP:25320
CONSULT-II Reference ValueUCS002IE
Diagnostic ProcedureUCS002IF
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT-93, "
SELF-DIAGNOSTIC RESULT MODE" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT-103, "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out ON/OFF switching action of the “BRAKE SW”.
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch harness connector termi-
nals 3 and 4.
Check stop lamp switch after adjusting brake pedal — refer to
BR-6, "
BRAKE PEDAL" .
OK or NG
OK >>INSPECTION END
NG >> Check the following items. If NG, repair or replace dam-
aged parts.
Harness for short or open between battery and stop lamp switch.
Harness for short or open between stop lamp switch and combination meter.
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
PCIA0070E
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA2126E
TOW MODE SWITCH
AT-189
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TOW MODE SWITCHPFP:25129
DescriptionUCS002IG
When tow mode switch is “ON”, tow mode switch signals are sent to TCM from combination meter by CAN
communication line.Then it`s a tow mode condition.
Diagnostic ProcedureUCS002IH
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT - 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" .
Is any malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 3 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK POWER SOURCE
1. Turn ignition switch “ON”. (Do not start engine.)
2. Check the voltage between tow mode switch connector terminal
1 and ground.
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK TOW MODE SWITCH
1. Turn ignition switch “OFF”.
2. Disconnect tow mode switch connector.
3. Check continuity between tow mode switch connector M254 ter-
minals 1 and 2.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace tow mode switch.
4. DETECT MALFUNCTIONING ITEM
Check the following items. If any items are damaged, repair or replace damaged parts.
Harness for short or open between combination meter connector terminal 35 and tow mode switch con-
nector terminal 1.
Harness for short or open between tow mode switch connector terminal 2 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
ConditionTo w m o d e
switchData (Approx.)
When ignition switch is turned to “ON”ON 0V
OFF Battery voltage
SCIA5156E
Condition Continuity
To w m o d e s w i t c h “ O N ” Ye s
To w m o d e s w i t c h “ O F F ” N o
SCIA5157E
AT-190
TOW MODE SWITCH
Revision: August 20072004 QX56
5. CHECK COMBINATION METER
Check the combination meter. Refer to DI-17, "
How to Proceed With Trouble Diagnosis" .
OK or NG
OK >>INSPECTION END
NO >> Repair or replace damaged parts.