EC-236Revision: August 2007
DTC P0222, P0223 TP SENSOR
2004 QX56
DTC P0222, P0223 TP SENSORPFP:16119
Component DescriptionUBS00H3I
Electric throttle control actuator consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has the two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
CONSULT-II Reference Value in Data Monitor ModeUBS00H3J
Specification data are reference values.
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagnosis LogicUBS00H3K
These self-diagnoses have the one trip detection logic.
FAIL -S AFE M OD E
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
PBIB0145E
MONITOR ITEM CONDITION SPECIFICATION
THRTL SEN1
THRTL SEN2*
Ignition switch: ON
(Engine stopped)
Shift lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222
0222Throttle position sensor
1 circuit low inputAn excessively low voltage from the TP sensor
1 is sent to ECM.
Harness or connectors
(TP sensor 1 circuit is open or shorted.)
(APP sensor 2 circuit is shorted.)
Electric throttle control actuator
(TP sensor 1)
Accelerator pedal position sensor P0223
0223Throttle position sensor
1 circuit high inputAn excessively high voltage from the TP sen-
sor 1 is sent to ECM.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
EC-252Revision: August 2007
DTC P0327, P0328, P0332, P0333 KS
2004 QX56
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureUBS00H3X
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and body ground. Refer to Wiring Diagram.
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between ECM terminal 15 and knock
sensor (bank1) terminal 1, ECM terminal 36 and knock sensor
(bank 2) terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F26, F101
Harness for open or short between ECM and knock sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK KNOCK SENSOR
Refer to EC-254, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
15
36W
WKnock sensor (bank 1)
Knock sensor (bank 2)[Engine is running]
Idle speedApproximately 2.5V
Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
Continuity should exist.
PBIB0021E
EC-254Revision: August 2007
DTC P0327, P0328, P0332, P0333 KS
2004 QX56
Component InspectionUBS00H3Y
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 MΩ.
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
Removal and InstallationUBS00H3Z
KNOCK SENSOR
Refer to EM-73, "CYLINDER BLOCK" . Resistance: Approximately 532 - 588 kΩ [at 20°C (68°F)]
SE F 111 Y
DTC P0335 CKP SENSOR (POS)
EC-255
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EC
Revision: August 20072004 QX56
DTC P0335 CKP SENSOR (POS)PFP:23731
Component DescriptionUBS00H40
The crankshaft position sensor (POS) is located on the A/T assem-
bly facing the gear teeth (cogs) of the signal plate. It detects the fluc-
tuation of the engine revolution.
The sensor consists of a permanent magnet and Hall IC.
When the engine is running, the high and low parts of the teeth
cause the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor
changes.
The ECM receives the voltage signal and detects the fluctuation of
the engine revolution.
CONSULT-II Reference Value in Data Monitor ModeUBS00H41
Specification data are reference values.
On Board Diagnosis LogicUBS00H42
DTC Confirmation ProcedureUBS00H43
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
3. If 1st trip DTC is detected, go to EC-257, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB0562E
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare CONSULT-II value with the tachometer indication.Almost the same speed as the
tachometer indication.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0335
0335Crankshaft position
sensor (POS) circuit
The crankshaft position sensor (POS) signal
is not detected by the ECM during the first
few seconds of engine cranking.
The proper pulse signal from the crankshaft
position sensor (POS) is not sent to ECM
while the engine is running.
The crankshaft position sensor (POS) signal
is not in the normal pattern during engine
running.
Harness or connectors
(The sensor circuit is open or shorted)
Crankshaft position sensor (POS)
Signal plate
SEF 0 58 Y
EC-268Revision: August 2007
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
2004 QX56
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70°C
(158°F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
13. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to EC-269, "
Diagnostic Proce-
dure" .
Overall Function CheckUBS00H4H
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminals ECM terminals 74
[HO2S2 (bank 1) signal], 55 [HO2S2 (bank 2) signal] and
ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec-
onds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-269, "
Diagnostic Procedure" .
1 cycle: 0.6 - 1.0 → 0 - 0.3 → 0.6 - 1.0
PBIB1784E
PBIB1785E
SEF 5 35 Z
PBIB2056E
EC-272Revision: August 2007
DTC P0441 EVAP CONTROL SYSTEM
2004 QX56
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
273, "Diagnostic Procedure" .
Overall Function CheckUBS00H4M
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
Vehicle speed 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 12.0 msec
Engine coolant temperature 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB11 09 E
EC-334Revision: August 2007
DTC P0460 FUEL LEVEL SENSOR
2004 QX56
DTC P0460 FUEL LEVEL SENSORPFP:25060
Component DescriptionUBS00H5X
The fuel level sensor is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
On Board Diagnosis LogicUBS00H5Y
NOTE:
If DTC P0460 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC U1000,
U1001. Refer to EC-135, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshing signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation ProcedureUBS00H5Z
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and wait maximum of 2 consecutive minutes.
4. If 1st trip DTC is detected, go to EC-335, "
Diagnostic Procedure"
.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
BBIA0402E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460Fuel level sensor circuit
noiseEven though the vehicle is parked, a signal
being varied is sent from the fuel level sensor
to ECM.
Harness or connectors
(The CAN communication line is open or
shorted)
Harness or connectors
(The sensor circuit is open or shorted)
Combination meter
Fuel level sensor
SEF 1 95 Y
DTC P0460 FUEL LEVEL SENSOR
EC-335
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EC
Revision: August 20072004 QX56
Diagnostic ProcedureUBS00H60
1. CHECK DTC WITH COMBINATION METER
Refer to DI-5, "
COMBINATION METERS" .
OK or NG
OK >> GO TO 2.
NG >> Go to DI-22, "
Fuel Level Sensor Unit Inspection" .
2. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Removal and InstallationUBS00H61
FUEL LEVEL SENSOR
Refer to FL-5, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .