REAR SONAR SYSTEM
DI-65
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Revision: August 20072004 QX56
Pre-diagnosis InspectionEKS007EX
SENSOR STATUS CHECK
Check that the rear sonar sensor is properly aligned (bumper is not misaligned, no deformation in sensor
mounting area.
Check that snow, mud, or other foreign objects are not adhering to the rear sonar sensor.
Check that there is no deformation, scratches, or other damage to the rear sonar sensor.
Check that water has not accumulated in the rear sonar sensor.
CAUTION:
Use water, cotton swab, or other soft material for cleaning the sensor.
1. Check that there are no obstacles within each rear sonar sensor's detection range.
2. Check that there are no nearby ultrasound sources (such as the sounds of vehicle horns, motorcycle
engines, or truck air brakes).
3. Check that the vehicle is on a level surface.
Self-diagnosis FunctionEKS007EY
There are four modes of self-diagnosis; entering diagnostics, requesting number of fault codes, requesting
fault codes, and idling or clearing fault codes. These steps must be followed in order. Self-diagnosis can be
manually exited by turning the ignition switch OFF, or selecting reverse gear. Self-diagnosis will exit unless a
fault code request occurs before a message is repeated five times without acknowledgement.
ENTERING DIAGNOSTICS MODE
1. Turn ignition switch ON. Rear sonar system OFF switch indica-
tor lamp illuminates for three seconds and then turns off.
2. Immediately push rear sonar system OFF switch ten times
within five seconds.
3. The sonar buzzer will sound once and the rear sonar system
OFF indicator will flash once.
REQUESTING NUMBER OF FAULT CODES MODE
1. While in diagnostic mode, push rear sonar system OFF switch
once.
2. The sonar buzzer will sound once.
3. Rear sonar system OFF indicator will flash once and sonar
buzzer will sound once for each fault code detected.
4. There will be a four second pause.
5. The number of fault codes will repeat five times then pause.
NOTE:
Self-diagnosis will exit unless requesting fault codes occurs
before five repeats ends.
Detection range
Rear sonar sensors Approx. 1.8 m (5.9 ft.) maximum
LKIA0389E
LKIA0388E
DI-66
REAR SONAR SYSTEM
Revision: August 20072004 QX56
REQUESTING FAULT CODES MODE
1. While in "requesting number of fault codes" mode, push rear
sonar system OFF switch once.
2. The sonar buzzer will sound once.
3. Rear sonar system OFF indicator will flash and sonar buzzer will
sound the first digit of the fault code followed by a one second
pause.
4. Rear sonar system OFF indicator will flash and sonar buzzer will
sound the second digit of the fault code followed by a four sec-
ond pause.
5. The fault codes will repeat five times then pause.
NOTE:
Requesting fault codes will exit unless the fault code is acknowledged before five repeats ends.
The fault code is acknowledged by pushing the rear sonar system OFF switch once (the sonar buzzer
may sound). When all fault codes have been indicated, idle mode will be entered. See the following table
for fault code identification.
IDLING OR CLEARING FAULT CODES MODE
NOTE:
While in idle mode, self-diagnosis will automatically exit if no activity occurs for thirty seconds.
1. Push and hold rear sonar system OFF switch for three seconds
to reset time-out counter.
2. Push and hold rear sonar system OFF switch for three seconds
to clear codes.
Fault Code Malfunction Page Reference
1 1Rear sonar sensor LH
outer
Check harness for open
or short. If NG repair or
replace harness. If OK
replace sensor. Refer to
DI-69, "
REAR SONAR
SENSORS" . 1 2Rear sonar sensor LH
inner
1 3Rear sonar sensor RH
inner
1 4Rear sonar sensor RH
outer
2 1 Sonar buzzerDI-69, "
SONAR BUZZER"
2 2Rear sonar system OFF
indicatorDI-69, "
REAR SONAR
SYSTEM OFF INDICA-
TOR"
2 3Rear sonar system OFF
switchDI-69, "REAR SONAR
SYSTEM OFF SWITCH"
2 4 Sonar control unitReplace sonar control
unit. Refer to DI-69, "SONAR CONTROL
UNIT"
LKIA0390E
LKIA0391E
DI-68
REAR SONAR SYSTEM
Revision: August 20072004 QX56
Symptom Chart EKS007F0
Symptom Repair order
When the rear sonar system OFF switch is OFF, the indicator
lamp does not light and the buzzer does not sound.1. Check rear sonar system OFF switch for malfunction. Refer to
DI-69, "
REAR SONAR SYSTEM OFF SWITCH" .
2. Check rear sonar system OFF switch ground circuit.
3. Check harness and connections between rear sonar system
OFF switch and sonar control unit.
4. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
When the rear sonar system OFF switch is OFF, the indicator
lamp does not light but buzzer sounds.1. Check rear sonar system OFF indicator for malfunction. Refer
to DI-69, "
REAR SONAR SYSTEM OFF INDICATOR" .
2. Check harness and connections between rear sonar system
OFF indicator and sonar control unit.
3. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
When the rear sonar system OFF switch is OFF, the sonar
buzzer does not sound but indicator lamp illuminates.1. Check sonar buzzer. Refer to DI-69, "
SONAR BUZZER" .
2. Check harness and connections between sonar buzzer and
sonar control unit.
3. Replace sonar control unit. Refer to: DI-69, "
SONAR CON-
TROL UNIT" .
When rear sonar system OFF switch is ON, the rear sonar sys-
tem OFF indicator lamp lights up and the sonar buzzer sounds
intermittently (for about 4 seconds).1. Check harness between rear sonar sensors and sonar control
unit for an open condition.
2. Check rear sonar sensors for malfunction.
3. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
The rear sonar system operates with the rear sonar system OFF
switch OFF.1. Check rear sonar system OFF switch for malfunction. Refer to
DI-69, "
REAR SONAR SYSTEM OFF SWITCH" .
2. Check rear sonar system OFF switch ground circuit.
3. Check harness and connections between rear sonar system
OFF switch and sonar control unit.
4. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
When the transmission gear selector lever is in the R position
and the rear sonar system OFF switch is OFF, the sonar system
does not operate.1. Check for PNP switch failure. Refer to AT- 9 3 , "
SELF-DIAG-
NOSTIC RESULT MODE" .
2. Check harness and connections between sonar control unit
and PNP/reverse lamp circuits.
3. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
When the rear sonar system OFF switch is OFF, the indicator
lamp lights up and buzzer sounds although there is no obstacle
within the detection range.1. Check for adhesion of snow, mud, or other foreign objects to
rear sonar sensors; dew condensation; etc. Refer to DI-65,
"Pre-diagnosis Inspection" .
2. Check that the rear sonar sensor is properly aligned (bumper
is not misaligned, no deformation in sensor mounting area
3. Check harness and connections between rear sonar sensors
and sonar control unit.
4. Check rear sonar sensors for malfunction.
5. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
The rear sonar sensors do not operate according to the distance
between each sensor and the obstacle. (There is a large error in
the obstacle detection distance.1. Check rear sonar sensors for malfunction.
2. Replace sonar control unit. Refer to DI-69, "
SONAR CON-
TROL UNIT" .
3. Check for adhesion of snow, mud, or other foreign objects to
rear sonar sensors; dew condensation; etc. Refer to DI-65,
"Pre-diagnosis Inspection" .
4. Check that the rear sonar sensor is properly aligned (bumper
is not misaligned, no deformation in sensor mounting area
DI-80
REAR VIEW MONITOR
Revision: August 20072004 QX56
4. Select “WORK SUPPORT”, “DATA MONITOR” or “ECU PART
NUMBER”.
WORK SUPPORT
Operation Procedure
1. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
2. Touch either “SELCT GUIDELINE PATTERN” or “ADJ GUIDELINE POSITION” on the “SELECT WORK
ITEM” screen.
Refer to DI-81, "
SIDE DISTANCE GUIDELINE CORRECTION PROCEDURE" for detail.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all items will be monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
BCIA0031E
SELCT GUIDELINE PATTERN Side distance guideline is optional from two patterns.
ADJ GUIDELINE POSITION Side distance guideline is adjustable toward up and down, right and left.
ALL SIGNALS Monitors all signals.
SELECTION FROM MENU Selects and monitors individual signal.
Display item [Unit]ALL SIG-
NALSSELECTION
FROM MENUContents
R POSI SIG [ON/OFF] X X Indicates [ON/OFF] condition of R position signal input.
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Revision: August 20072004 QX56 Component Inspection ......................................... 582
Removal and Installation ...................................... 582
IGNITION SIGNAL .................................................. 583
Component Description ........................................ 583
Wiring Diagram .................................................... 584
Diagnostic Procedure ........................................... 589
Component Inspection ......................................... 593
Removal and Installation ...................................... 594
INJECTOR CIRCUIT ............................................... 595
Component Description ........................................ 595
CONSULT-II Reference Value in Data Monitor Mode
. 595
Wiring Diagram .................................................... 596
Diagnostic Procedure ........................................... 597
Component Inspection ......................................... 600
Removal and Installation ...................................... 600
FUEL PUMP CIRCUIT ............................................ 601
Description ........................................................... 601
CONSULT-II Reference Value in Data Monitor Mode
. 601
Wiring Diagram .................................................... 602
Diagnostic Procedure ........................................... 603
Component Inspection ......................................... 606
Removal and Installation ...................................... 606
REFRIGERANT PRESSURE SENSOR ................. 607
Component Description ........................................ 607
Wiring Diagram .................................................... 608
Diagnostic Procedure ........................................... 609
Removal and Installation ....................................... 611
ELECTRICAL LOAD SIGNAL ................................ 612
Description ........................................................... 612
CONSULT-II Reference Value in Data Monitor Mode
. 612
Diagnostic Procedure ........................................... 612
ICC BRAKE SWITCH ............................................. 613
Component Description ........................................ 613
CONSULT-II Reference Value in Data Monitor Mode
. 613
Wiring Diagram .................................................... 614
Diagnostic Procedure ........................................... 615
Component Inspection ......................................... 619
ASCD BRAKE SWITCH ......................................... 621
Component Description ........................................ 621CONSULT-II Reference Value in Data Monitor Mode
.621
Wiring Diagram .....................................................622
Diagnostic Procedure ...........................................623
Component Inspection ..........................................627
ASCD INDICATOR ..................................................628
Component Description ........................................628
CONSULT-II Reference Value in Data Monitor Mode
.628
Wiring Diagram .....................................................629
Diagnostic Procedure ...........................................630
MIL AND DATA LINK CONNECTOR ......................631
Wiring Diagram .....................................................631
EVAPORATIVE EMISSION SYSTEM .....................633
Description ............................................................633
Component Inspection ..........................................636
Removal and Installation ......................................637
How to Detect Fuel Vapor Leakage ......................637
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ....................................................................640
System Description ...............................................640
Diagnostic Procedure ...........................................641
Component Inspection ..........................................643
POSITIVE CRANKCASE VENTILATION ...............645
Description ............................................................645
Component Inspection ..........................................645
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .647
System Description ...............................................647
Component Description ........................................648
SERVICE DATA AND SPECIFICATIONS (SDS) ....649
Fuel Pressure .......................................................649
Idle Speed and Ignition Timing .............................649
Calculated Load Value ..........................................649
Mass Air Flow Sensor ...........................................649
Intake Air Temperature Sensor .............................649
Engine Coolant Temperature Sensor ...................649
A/F Sensor 1 Heater .............................................649
Heated Oxygen sensor 2 Heater ..........................649
Crankshaft Position Sensor (POS) .......................649
Camshaft Position Sensor (PHASE) ....................649
Throttle Control Motor ...........................................649
Injector ..................................................................650
Fuel Pump ............................................................650
EC-40Revision: August 2007
BASIC SERVICE PROCEDURE
2004 QX56
19. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT-II
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position with “OD” OFF.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Set “OD” ON, then release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30
MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 five times.
6. Stop the vehicle and connect CONSULT-II to the vehicle.
7. Make sure that no (1st trip) DTC is displayed in “SELF-DIAG RESULTS” mode.
OK or NG
OK >>INSPECTION END
NG >> GO TO 21.
20. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With GST
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position with “OD” OFF.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Set “OD” ON, then release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30
MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 five times.
6. Stop the vehicle and connect GST to the vehicle.
7. Make sure that no (1st trip) DTC is displayed.
OK or NG
OK >>INSPECTION END
NG >> GO TO 21.
EC-42Revision: August 2007
BASIC SERVICE PROCEDURE
2004 QX56
25. CHECK CO%
With CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
3. Select “ENG COOLANT TEMP” in “ACTIVE TEST” mode.
4. Set “ENG COOLANT TEMP” to 5°C (41°F) by touching “DWN”
and “Qd”.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
OK or NG
OK >> GO TO 28.
NG >> GO TO 27.
26. CHECK CO%
Without CONSULT-II
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Turn ignition switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect a resistor (4.4 kΩ) between terminals of engine coolant
temperature sensor harness connector.
5. Start engine and rev it (2,000 to 3,000 rpm) two or three times
under no load, then run engine at idle speed.
6. Check CO%.
7. After checking CO%, turn ignition switch OFF, disconnect the
resistor from the terminals of engine coolant temperature sensor
harness connector, and then connect engine coolant tempera-
ture sensor harness connector to engine coolant temperature
sensor.
OK or NG
OK >> GO TO 28.
NG >> GO TO 27.
27. RECONNECT AIR FUEL RATIO (A/F) SENSOR 1 HARNESS CONNECTOR
1. Turn ignition switch OFF.
2. Reconnect A/F sensor 1 harness connector.
>> GO TO 31.
28. REPLACE AIR FUEL RATIO (A/F) SENSOR 1
1. Stop engine.
2. Replace A/F sensor 1 on the malfunctioning bank.
With CONSULT-II>>GO TO 29.
Without CONSULT-II>>GO TO 30.Idle CO: 3 − 11% and engine runs smoothly.
SEF 1 72 Y
Idle CO: 3 − 11% and engine runs smoothly.
SEF 9 82 UA
BASIC SERVICE PROCEDURE
EC-43
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Revision: August 20072004 QX56
29. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT-II
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position with “OD” OFF.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Set “OD” ON, then release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30
MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 five times.
6. Stop the vehicle and connect CONSULT-II to the vehicle.
7. Make sure that no (1st trip) DTC is displayed in “SELF-DIAG RESULTS” mode.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
30. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With GST
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position with “OD” OFF.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Set “OD” ON, then release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30
MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 five times.
6. Stop the vehicle and connect GST to the vehicle.
7. Make sure that no (1st trip) DTC is displayed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
31. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator, and repair or replace if necessary. Refer to EC-47, "FUEL PRESSURE
CHECK" .
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-146 and EC-
154 .
Check injector and its circuit, and repair or replace if necessary. Refer to EC-595 .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
165 and EC-178 .
OK or NG
OK >> GO TO 33.
NG >> 1. Repair or replace.
2. GO TO 32.