EC-270Revision: August 2007
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
2004 QX56
5. CHECK INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for Injectors, EC-596
.
OK or NG
OK >> GO TO 6.
NG >> Perform EC-597, "
Diagnostic Procedure" .
6. CHECK IGNITION SPARK
1. Turn ignition switch OFF.
2. Disconnect ignition coil assembly from rocker cover.
3. Connect a known-good spark plug to the ignition coil assembly.
4. Disconnect all injector harness connectors.
5. Place end of spark plug against a suitable ground and crank engine.
6. Check for spark.
OK or NG
OK >> GO TO 7.
NG >> Check ignition coil with power transistor and their circuit.
Refer to EC-583, "
IGNITION SIGNAL" .
7. CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EM-29, "
FUEL INJECTOR AND FUEL TUBE" .
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Reconnect injector harness connector.
5. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip.)>>GO TO 8.
NG (Drips.)>>Replace the injector(s) from which fuel is dripping.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Trouble is fixed.>>INSPECTION END
Trouble is not fixed.>>Replace three way catalyst assembly.Battery voltage should exist.
PBIB1527E
SEF 5 75 Q
DTC P1217 ENGINE OVER TEMPERATURE
EC-411
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Revision: August 20072004 QX56
On Board Diagnosis LogicUBS00H8V
If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
This self-diagnosis has the one trip detection logic.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to CO-8, "
Changing Engine
Coolant" . Also, replace the engine oil. Refer to LU-8, "Changing Engine Oil" .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-11, "
ANTI-FREEZE COOLANT MIXTURE
RATIO" .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function CheckUBS00H8W
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WA RN ING:
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-II
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-415,
"Diagnostic Procedure" .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-415,
"Diagnostic Procedure" .
3. Turn ignition switch ON.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217Engine over tempera-
ture (Overheat)
Cooling fan does not operate properly (Over-
heat).
Cooling fan system does not operate prop-
erly (Overheat).
Engine coolant was not added to the system
using the proper filling method.
Engine coolant is not within the specified
range.
Harness or connectors
(The cooling fan circuit is open or
shorted.)
Cooling fan
Radiator hose
Radiator
Radiator cap
Water pump
Thermostat
For more information, refer to EC-418,
"Main 12 Causes of Overheating" .
SEF 6 21 W
EC-590Revision: August 2007
IGNITION SIGNAL
2004 QX56
3. CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
2. Read the voltage signal between ECM terminals 46, 60, 61, 62,
65, 79, 80, 81 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as
shown below.
NOTE:
The pulse cycle changes depending on rpm at idle.
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
4. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
2. Check voltage between ECM terminals 119, 120 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> Go to EC-128, "
POWER SUPPLY AND GROUND CIR-
CUIT" .
PBIB2094E
PBIB0044E
Voltage: Battery voltage
MBIB0034E
IGNITION SIGNAL
EC-591
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5. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Turn ignition switch ON.
4. Check voltage between condenser terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 6.
6. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-III
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector E119.
3. Check harness continuity between IPDM E/R terminal 4 and condenser terminal 1.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-128, "POWER SUPPLY AND GROUND CIRCUIT" .
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E2, F32
Harness for open or short between ignition coil and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
BBIA0358E
Voltage: Battery voltage
PBIB0624E
Continuity should exist.
EC-592Revision: August 2007
IGNITION SIGNAL
2004 QX56
8. CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between condenser terminal 2 and engine ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to power in harness or connectors.
9. CHECK CONDENSER
Refer to EC-593, "
Component Inspection" .
OK or NG
OK >> GO TO 10.
NG >> Replace condenser.
10. CHECK IGNITION COIL POWER SUPPLY CIRCUIT-IV
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect ignition coil harness connector.
4. Turn ignition switch ON.
5. Check voltage between ignition coil terminal 3 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E2, F32
Harness for open or short between ignition coil and harness connector F32
>> Repair or replace harness or connectors. Continuity should exist.
Voltage: Battery voltage
BBIA0359E
PBIB0138E
IGNITION SIGNAL
EC-593
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12. CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between ignition coil terminal 2 and engine ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to power in harness or connectors.
13. CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 46, 60, 61, 62, 65, 79, 80, 81 and ignition coil terminal
1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 14.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK IGNITION COIL WITH POWER TRANSISTOR
Refer to EC-593, "
Component Inspection" .
OK or NG
OK >> GO TO 15.
NG >> Replace ignition coil with power transistor.
15. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00HD3
IGNITION COIL WITH POWER TRANSISTOR
1. Turn ignition switch OFF.
2. Disconnect ignition coil harness connector.
3. Check resistance between ignition coil terminals as follows.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.Continuity should exist.
Continuity should exist.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
PBIB0847E
EC-594Revision: August 2007
IGNITION SIGNAL
2004 QX56
3. Check resistance between condenser terminals 1 and 2.
Removal and InstallationUBS00HD4
IGNITION COIL WITH POWER TRANSISTOR
Refer to EM-26, "IGNITION COIL" .
Resistance Above 1 MΩ at 25°C (77°F)
PBIB0794E
EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
A
B
EI
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 3
Service Notice .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
OVERHEAD CONSOLE (FRONT AND REAR) ..... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
CLIP AND FASTENER ..............................................11
Description ..............................................................11
FRONT BUMPER ..................................................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
REAR BUMPER ....................................................... 15
Removal and Installation ........................................ 15
FRONT GRILLE ........................................................ 17
Removal and Installation ........................................ 17
COWL TOP ............................................................... 18
Removal and Installation ........................................ 18FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
OVER FENDER ......................................................... 21
Removal and Installation ........................................ 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 21
FENDER PROTECTOR ............................................ 23
Removal and Installation ........................................ 23
FRONT ................................................................ 23
LICENSE LAMP FINISHER ...................................... 24
Removal and Installation ........................................ 24
RUNNING BOARDS ................................................. 25
Removal and Installation ........................................ 25
REAR SPOILER ........................................................ 26
Removal and Installation ........................................ 26
ROOF RACK ............................................................. 27
Removal and Installation ........................................ 27
DOOR OUTSIDE MOLDING ..................................... 28
Removal and Installation ........................................ 28
FRONT DOOR OUTSIDE MOLDING .................. 28
SIDE GUARD MOLDING .......................................... 29
Removal and Installation ........................................ 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
DOOR FINISHER ...................................................... 31
Removal and Installation ........................................ 31
FRONT DOOR .................................................... 31
REAR DOOR ....................................................... 32
BODY SIDE TRIM ..................................................... 34
Removal and Installation ........................................ 34
LOWER DASH SIDE FINISHER ......................... 34
CENTER PILLAR LOWER FINISHER ................ 35
CENTER PILLAR UPPER FINISHER ................. 35
FRONT PILLAR FINISHER ................................. 35
KICKING PLATES ............................................... 35
MUDGUARD FINISHERS ................................... 35
DOOR PARTING SEALS .................................... 35
FLOOR TRIM ............................................................ 36
Removal and Installation ........................................ 36