EC-946
[VK45DE]
DTC P0222, P0223 TP SENSOR
Revision: 2004 November 2004 FX35/FX45
2. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-I
1. Disconnect electric throttle control actuator harness connector.
2. Turn ignition switch ON.
3. Check voltage between electric throttle control actuator terminal
1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 3.
3. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 1 and ECM terminal 47.
Refer to Wiring Diagram.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace open circuit.
4. CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT-III
Check harness for short to power and short to ground, between the following terminals.
OK or NG
OK >> GO TO 5.
NG >> Repair short to ground or short to power in harness or connectors.
5. CHECK APP SENSOR
Refer to EC-1238, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> GO TO 6.
PBIB1480E
Voltage: Approximately 5V
PBIB0082E
Continuity should exist.
ECM terminal Sensor terminal Reference Wiring Diagram
47 Electric throttle control actuator terminal 1EC-850
91 APP sensor terminal 4EC-1234
DTC P0222, P0223 TP SENSOR
EC-947
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Revision: 2004 November 2004 FX35/FX45
6. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-698, "
Accelerator Pedal Released Position Learning" .
3. Perform EC-698, "
Throttle Valve Closed Position Learning" .
4. Perform EC-698, "
Idle Air Volume Learning" .
>>INSPECTION END
7. CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between electric throttle control actuator terminal 5 and ECM terminal 66.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between electric throttle control actuator terminal 4 and ECM terminal 50.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK THROTTLE POSITION SENSOR
Refer to EC-854, "
Component Inspection" .
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-698, "
Throttle Valve Closed Position Learning" .
3. Perform EC-698, "
Idle Air Volume Learning" .
>>INSPECTION END
11 . CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
Continuity should exist.
EC-948
[VK45DE]
DTC P0222, P0223 TP SENSOR
Revision: 2004 November 2004 FX35/FX45
Component InspectionABS00C4M
THROTTLE POSITION SENSOR
1. Reconnect all harness connectors disconnected.
2. Perform EC-698, "
Throttle Valve Closed Position Learning" .
3. Turn ignition switch ON.
4. Set selector lever to D position.
5. Check voltage between ECM terminals 50 (TP sensor 1signal),
69 (TP sensor 2signal) and ground under the following condi-
tions.
6. If NG, replace electric throttle control actuator and go to the next
step.
7. Perform EC-698, "
Throttle Valve Closed Position Learning" .
8. Perform EC-698, "
Idle Air Volume Learning" .
Removal and InstallationABS00C4N
ELECTRIC THROTTLE CONTROL ACTUATOR
Refer to EM-174, "INTAKE MANIFOLD" .
Terminal Accelerator pedal Voltage
50
(Throttle position sensor 1)Fully released More than 0.36V
Fully depressed Less than 4.75V
69
(Throttle position sensor 2)Fully released Less than 4.75V
Fully depressed More than 0.36V
PBIB1530E
EC-976
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
DTC P0441 EVAP CONTROL SYSTEMPFP:14950
System DescriptionABS00C5H
NOTE:
If DTC P0441 is displayed with other DTC such as P2122, P2123, P2127, P2128 or P2138, first perform
trouble diagnosis for other DTC.
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open to admit purge flow. Purge flow exposes the EVAP con-
trol system pressure sensor to intake manifold vacuum.
On Board Diagnosis LogicABS00C5I
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a malfunction is determined.
DTC Confirmation ProcedureABS00C5J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
PBIB1026E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0441
0441EVAP control system
incorrect purge flowEVAP control system does not operate prop-
erly, EVAP control system has a leak between
intake manifold and EVAP control system pres-
sure sensor.
EVAP canister purge volume control
solenoid valve stuck closed
EVAP control system pressure sensor
and the circuit
Loose, disconnected or improper con-
nection of rubber tube
Blocked rubber tube
Cracked EVAP canister
EVAP canister purge volume control
solenoid valve circuit
Accelerator pedal position sensor
Blocked purge port
EVAP canister vent control valve
DTC P0441 EVAP CONTROL SYSTEM
EC-977
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Revision: 2004 November 2004 FX35/FX45
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and let it idle for at least 70 seconds.
4. Select “PURG FLOW P0441” of “EVAPORATIVE SYSTEM” in “DTC CONFIRMATION” mode with CON-
SULT-II.
5. Touch “START”.
If “COMPLETED” is displayed, go to step 7.
6. When the following conditions are met, “TESTING” will be displayed on the CONSULT-II screen. Maintain
the conditions continuously until “TESTING” changes to “COMPLETED”. (It will take at least 35 seconds.)
If “TESTING” is not changed for a long time, retry from step 2.
7. Make sure that “OK” is displayed after touching “SELF-DIAG RESULTS”. If “NG” is displayed, refer to EC-
978, "Diagnostic Procedure" .
Overall Function CheckABS00C5K
Use this procedure to check the overall monitoring function of the EVAP control system purge flow monitoring.
During this check, a 1st trip DTC might not be confirmed.
WITH GST
1. Lift up drive wheels.
2. Start engine (VDC switch OFF) and warm it up to normal operating temperature.
3. Turn ignition switch OFF, wait at least 10 seconds.
4. Start engine and wait at least 70 seconds.
5. Set voltmeter probes to ECM terminals 32 (EVAP control system
pressure sensor signal) and ground.
6. Check EVAP control system pressure sensor value at idle speed
and note it.
7. Establish and maintain the following conditions for at least 1
minute.
8. Verify that EVAP control system pressure sensor value stays 0.1V less than the value at idle speed (mea-
sured at step 6) for at least 1 second.
Selector lever Suitable position
VHCL SPEED SE 32 - 120 km/h (20 - 75 MPH)
ENG SPEED 500 - 3,000 rpm
B/FUEL SCHDL 1.0 - 10.0 msec
COOLAN TEMP/S 70 - 100°C (158 - 212°F)
PBIB0826E
Air conditioner switch ON
Headlamp switch ON
Rear window defogger switch ON
Engine speed Approx. 3,000 rpm
Gear position Any position other than P, N or R
PBIB1109E
EC-978
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
9. If NG, go to EC-978, "Diagnostic Procedure" .
Diagnostic ProcedureABS00C5L
1. CHECK EVAP CANISTER
1. Turn ignition switch OFF.
2. Check EVAP canister for cracks.
OK or NG
OK (With CONSULT-II)>>GO TO 2.
OK (Without CONSULT-II)>>GO TO 3.
NG >> Replace EVAP canister.
2. CHECK PURGE FLOW
With CONSULT-II
1. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG
VOL CONT/V” opening and check vacuum existence.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
3. CHECK PURGE FLOW
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose connected to EVAP canister purge volume control solenoid valve at EVAP ser-
vice port and install vacuum gauge. For the location of EVAP service port, refer to EC-1321, "
EVAPORA-
TIVE EMISSION LINE DRAWING" .
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
6. Release the accelerator pedal fully and let idle.
OK or NG
OK >> GO TO 7.
NG >> GO TO 4.
PURG VOL CONT/V Vacuum
100% Should exist.
0% Should not exist.
PBIB1678E
Vacuum should exist.
Vacuum should not exist.
DTC P0441 EVAP CONTROL SYSTEM
EC-979
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Revision: 2004 November 2004 FX35/FX45
4. CHECK EVAP PURGE LINE
1. Turn ignition switch OFF.
2. Check EVAP purge line for improper connection or disconnection.
Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 5.
NG >> Repair it.
5. CHECK EVAP PURGE HOSE AND PURGE PORT
1. Disconnect purge hoses connected to EVAP service port A and
EVAP canister purge volume control solenoid valve B .
2. Blow air into each hose and EVAP purge port C .
3. Check that air flows freely.
OK or NG
OK (With CONSULT-II)>>GO TO 6.
OK (Without CONSULT-II)>>GO TO 7.
NG >> Repair or clean hoses and/or purge port.
6. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-995, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
SEF367U
SEF368U
PBIB1678E
EC-980
[VK45DE]
DTC P0441 EVAP CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
8. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check connectors for water.
OK or NG
OK >> GO TO 9.
NG >> Replace EVAP control system pressure sensor.
9. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to DTC P0452 EC-1008, "
DTC Confirmation Procedure" , P0453 EC-1015, "DTC Confirmation Proce-
dure" .
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP control system pressure sensor.
10. CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EVAP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 11.
NG >> Clean the rubber tube using an air blower.
11 . CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-1002, "
Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP canister vent control valve.
12. CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 13.
NG >> Replace it.
13. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 14.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-784, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Water should not exist.