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AT-272
TRANSMISSION ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
24. Remove transmission assembly with transfer from vehicle.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a jack.
25. Remove transfer from transmission assembly. Refer to TF-43,
"Removal and Installation" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine, attach the fixing bolts in accordance with the follow-
ing standard.
For VQ35DE models
For VK45DE models
*: No.2 bolt also secures A/T fluid charging pipe.
SCIA2203E
Distance “A”
VQ35DE models: 25.0 mm (0.98 in) or more
VK45DE models: 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1 2 3 4
Number of bolts 1 5 2 1
Bolt length
“ ”mm (in)55 (2.17) 65 (2.56) 35 (1.38) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)75
(7.7, 55)47
(4.8, 35)34
(3.5, 25)
SCIA4600E
Bolt No. 1 2* 3
Number of bolts 5 1 4
Bolt length
“ ”mm (in)70 (2.76) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)74.0
(7.5, 55)
SCIA4601E
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DISASSEMBLY
AT-289
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Revision: 2004 November 2004 FX35/FX45
14. Loosen lock nut and remove band servo anchor end pin from
transmission case.
15. Remove brake band from transmission case.
To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown in
the figure at right.
Leave the clip in position after removing the brake band.
Check brake band facing for damage, cracks, wear or
burns.
16. Remove mid carrier assembly and rear carrier assembly as a
unit.
17. Remove mid carrier assembly from rear carrier assembly.
SCIA5016E
SCIA2580E
SAT655
SCIA5017E
SCIA5697E
Page 405 of 4449
AT-328
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
14. Install needle bearing to drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
SCIA2324E
SCIA5877E
Page 420 of 4449
ASSEMBLY
AT-343
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AT
Revision: 2004 November 2004 FX35/FX45
b. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve.
c. Install O-ring to A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
d. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
e. Install bolts A, B and C to control valve with TCM.: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5301E
SCIA5155E
SCIA5034E
SCIA5035E
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AT-344
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
f. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
12. Connect revolution sensor connector.
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5037E
SCIA5023E
SCIA5146E
SCIA5024E
Page 422 of 4449
ASSEMBLY
AT-345
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Revision: 2004 November 2004 FX35/FX45
13. Securely fasten revolution sensor 2 harness with terminal clips.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
SCIA5293E
SCIA5299E
SCIA5300E
SCIA5200E
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PRECAUTIONS
ATC-9
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AT C
Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Clean piping connection point, and set a disconnector.
2. Slide disconnector in axial direction of piping, and stretch garter spring with tapered point of disconnector.
3. Slide disconnector farther so that inside diameter of garter spring becomes larger than outside diameter of
female-side piping flare. Then male-side piping can be disconnected.
INSTALLATION
1. Clean piping connection points, and insert male-side piping into female-side piping.
2. Push inserted male-side piping harder so that female-side piping flare stretches garter spring.
3. If inside diameter of garter spring becomes larger than outside diameter of female-side piping flare, garter
spring seats on flare. Then, it fits in between male-side piping cage and female-side piping flare to anchor
piping connection point.
NOTICE:
When garter spring seats on flare, and fits in between male-side piping cage and female-side piping flare,
it clicks.
CAUTION:
Female-side piping connection point is thin. So, when inserting male-side piping, take care not
to deform female-side piping. Slowly insert it in axial direction.
Insert piping securely until a click is heard.
SJIA0106E
SJIA0107E
Page 453 of 4449

ATC-24
REFRIGERATION SYSTEM
Revision: 2004 November 2004 FX35/FX45
Operation
1. Operation Control Valve
–By changing high-pressure valve lift amount, built-in compressor control valve executes the following:
Controls high-pressure valve discharge amount.
Changes crankcase pressure in compressor.
Changes angle of wobble (swash) plate.
–Amount of high-pressure valve loft is determined by factors below.
Low-pressure applied to diaphragm
Spring load of set spring
Balance of magnetic force generated in magnet coil
–Electronic control valve (ECV) magnet coil receives electric signal (duty control) from unified meter and A/
C amp. (Auto amp.) Then, magnetic force generated by electric current is changed to control high-pres-
sure valve lift amount.
2. Maximum Cooling
High-pressure valve is closed by magnetic force generated by electric signal sent from unified meter and
A/C amp. At this time, cylinder moves full stroke due to pressure balance between inside crankcase (Pc)
and suction line (Ps).
Under this condition, the wobble (swash) plate is set to the maximum stroke position.
3. Capacity Control
When no electric signal is sent from unified meter and A/C amp. (current: OFF), high-pressure valve is
opened by spring force.
Since suction pressure is low, it makes the suction port close and the discharge port open. Thus, crank-
case pressure becomes high as high-pressure enters the crankcase.
–The force acts around the journal pin near the wobble (swash) plate, and is generated by the pressure dif-
ference before and behind the piston.
–The drive lug and journal pin are located where the piston generates the highest pressure. Piston pres-
sure is between suction pressure Ps and discharge pressure Pd, which is near suction pressure Ps. If
crankcase pressure Pc rises due to capacity control, the force around the journal pin makes the wobble
(swash) plate angle decrease and also the piston stroke decrease. In other words, crankcase pressure
RJIA0851E