SRS-6
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Revision: 2004 November 2004 FX35/FX45
Front Seat Belt Pre-tensioner with Load LimiterAHS000HI
The seat belt pre-tensioner system with load limiter is installed for
both the driver's seat and the front passenger's seat. It operates
simultaneously with the SRS air bag system in the event of a frontal
collision with an impact exceeding a specified level.
When the frontal collision with an impact exceeding a specified level
occurs, seat belt slack resulting from clothing or other factors is
immediately taken up by the pre-tensioner. Vehicle passengers are
securely restrained.
When passengers in a vehicle are thrown forward in a collision and
the restraining force of the seat belt exceeds a specified level, the
load limiter permits the specified extension of the seat belt by the
twisting of the ELR shaft, and a relaxation of the chest-area seat belt
web tension while maintaining force.
Front Side Air BagAHS000HJ
Front side air bag is built-in type.
The front seatbacks with built-in type side air bag have the labels as
shown.
Side Curtain Air BagAHS000HK
The side curtain air bags have the labels as shown.
SRS444
SHIA0170E
BF-2006D
TROUBLE DIAGNOSIS
SRS-9
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SRS
Revision: 2004 November 2004 FX35/FX45
Component Parts LocationAHS000HM
PHIA0319E
1. Driver air bag module 2. Front passenger air bag module 3. Spiral cable
4. Front side air bag module 5. Diagnosis sensor unit 6. Side air bag (Satellite) sensor
7. Seat belt pre-tensioner 8. Seat belt buckle switch 9. Side curtain air bag module
10. Crash zone sensor
SRS-18
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Warning lamp examples
“AIR BAG” warning lamp operation — User mode
—SRS condition Reference item
No malfunction is detected.
No further action is necessary.—
The system is malfunctioning and
needs to be repaired as indicated.Go to SRS-19, "DIAGNOSTIC
PROCEDURE 2" or SRS-25,
"DIAGNOSTIC PROCEDURE 5" .
Air bag is deployed.
Seat belt pre-tensioner is deployed.Go to SRS-56, "
COLLISION DIAG-
NOSIS" .
Diagnosis sensor unit is malfunction-
ing.
Air bag power supply circuit is mal-
functioning.
SRS air bag warning lamp circuit is
malfunctioning.Go to SRS-34, "
Trouble Diagnosis:
“AIR BAG” Warning Lamp Does Not
Turn OFF" .
Diagnosis sensor unit is malfunction-
ing.
Air bag warning lamp circuit is mal-
functioning.Go to SRS-35, "
Trouble Diagnosis:
“AIR BAG” Warning Lamp Does Not
Turn ON" .
SHIA0011E
SHIA0012E
SHIA0013E
SHIA0014E
TROUBLE DIAGNOSIS
SRS-21
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SRS
Revision: 2004 November 2004 FX35/FX45
CRASH ZONE SEN
[UNIT FAIL]
CRASH ZONE SEN
[COMM FAIL]Crash zone sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the crash zone sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
SIDE MODULE LH
[OPEN]
Front LH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the front LH seatback
assembly (front LH side air bag
module).
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. SIDE MODULE LH
[VB-SHORT]
Front LH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE LH
[GND-SHORT]
Front LH side air bag module circuit is shorted to ground.
SIDE MODULE LH
[SHORT]
Front LH side air bag module circuit is shorted between lines.
SIDE MODULE RH
[OPEN]
Front RH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the front RH seatback
assembly (front RH side air bag
module).
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. SIDE MODULE RH
[VB-SHORT]
Front RH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE RH
[GND-SHORT]
Front RH side air bag module circuit is shorted to ground.
SIDE MODULE RH
[SHORT]
Front RH side air bag module circuit is shorted between lines.
SATELLITE SENS LH
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]
LH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side air bag (Satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
SATELLITE SENS RH
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]
RH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side air bag (Satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
SRS-22
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
NOTE:
Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunc-
tion is eliminated using air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is
still observed, proceed to the next step. When malfunction is eliminated, further repair work is not
required.
PRE-TEN FRONT LH
[OPEN]Front LH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front LH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT LH
[VB-SHORT]
Front LH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT LH
[GND-SHORT]
Front LH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT LH
[SHORT]
Front LH pre-tensioner circuit is shorted between lines.
PRE-TEN FRONT RH
[OPEN]
Front RH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. Replace the front RH seat belt.
(Before disposal, it must be acti-
vated.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. PRE-TEN FRONT RH
[VB-SHORT]
Front RH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT RH
[GND-SHORT]
Front RH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT RH
[SHORT]
Front RH pre-tensioner circuit is shorted between lines.
CURTAIN MODULE LH
[OPEN]
LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE LH
[VB-SHORT]
LH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE LH
[GND-SHORT]
LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE LH
[SHORT]
LH side curtain air bag module circuit is shorted between lines.
CURTAIN MODULE RH
[OPEN]
RH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side curtain air bag
module.
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. CURTAIN MODULE RH
[VB-SHORT]
RH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE RH
[GND-SHORT]
RH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE RH
[SHORT]
RH side curtain air bag module circuit is shorted between lines.
CONTROL UNIT
Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness
connection.
2. Replace the diagnosis sensor unit. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
SRS-28
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
SIDE MODULE RH
[OPEN]Front RH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side air bag module
(Before disposal, it must be
deployed.) SIDE MODULE RH
[VB-SHORT]
Front RH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE RH
[GND-SHORT]
Front RH side air bag module circuit is shorted to ground.
SIDE MODULE RH
[SHORT]
Front RH side air bag module circuit is shorted between lines.
SATELLITE SENS LH
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]
LH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and LH side air bag (Satellite) sen-
sor.
SATELLITE SENS RH
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]
RH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and RH side air bag (Satellite) sen-
sor.
PRE-TEN FRONT LH
[OPEN]
Front LH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and front LH seat belt
(Before disposal, it must be acti-
vated.) PRE-TEN FRONT LH
[VB-SHORT]
Front LH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT LH
[GND-SHORT]
Front LH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT LH
[SHORT]
Front LH pre-tensioner circuit is shorted between lines.
PRE-TEN FRONT RH
[OPEN]
Front RH pre-tensioner circuit is open. 1. Visually check the wiring harness
connections.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and front RH seat belt
(Before disposal, it must be acti-
vated.) PRE-TEN FRONT RH
[VB-SHORT]
Front RH pre-tensioner circuit is shorted to a power supply cir-
cuit.
PRE-TEN FRONT RH
[GND-SHORT]
Front RH pre-tensioner circuit is shorted to ground.
PRE-TEN FRONT RH
[SHORT]
Front RH pre-tensioner circuit is shorted between lines.
CURTAIN MODULE LH
[OPEN]
LH side curtain air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. If the harness check result is OK,
replace the diagnosis sensor unit
and LH side curtain air bag module.
(Before disposal, it must be
deployed.) CURTAIN MODULE LH
[VB-SHORT]
LH side curtain air bag module circuit is shorted to a power sup-
ply circuit.
CURTAIN MODULE LH
[GND-SHORT]
LH side curtain air bag module circuit is shorted to ground.
CURTAIN MODULE LH
[SHORT]
LH side curtain air bag module circuit is shorted between lines. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
FRONT SIDE AIR BAG MODULE
SRS-41
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SRS
Revision: 2004 November 2004 FX35/FX45
FRONT SIDE AIR BAG MODULEPFP:K8EH0
Removal and InstallationAHS000HZ
REMOVAL
CAUTION:
Removal of front side air bag module should only be done to allow deployment of front side air
bag module prior to disposal of seatback only. Only complete seatback assemblies can be
replaced. Refer to SE-101, "
Removal and Installation" .
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Always work from the rear of the front side air bag module.
1. Remove front seat. Refer to SE-101, "
FRONT SEAT" .
2. Remove seatback trim and pad. Refer to SE-104, "
REMOVAL OF SEATBACK TRIM AND PAD" .
3. Remove front side air bag module harness clips.
4. Remove front side air bag module assembly fixing special nuts,
then remove front side air bag module assembly.
5. Remove front side air bag module fixing special nuts, then
remove front side air bag module from bracket.
CAUTION:
Always place the front side air bag module standing with
the stud bolt side facing down.
Do not insert any foreign objects (screwdrivers) into front
side air bag module.
Do not disassemble front side air bag module.
PHIA0330E
PHIA0327E
SRS623
SRS-42
FRONT SIDE AIR BAG MODULE
Revision: 2004 November 2004 FX35/FX45
Replace front seatback assembly (side air bag module) if it
has been dropped or sustained an impact.
Do not expose front seatback assembly (side air bag mod-
ule) to temperatures exceeding 90°C (194°F).
Do not allow oil, grease or water to come in contact with the
front side air bag module.
After front side air bag module inflates, front seatback
assembly must be replaced.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Always work from the rear of the front side air bag module.
After the work is completed, perform self-diagnosis to make sure no malfunction is detected.
Refer to SRS-17, "
SRS Operation Check" .
SBF814E