2004 INFINITI FX35 fuel pump

AV-38
AUDIO
Revision: 2004 November 2004 FX35/FX45
Noise InspectionAKS00BMR
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunction.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Occurrence condition Possible cause
Occurs only when engine is
ON.A continuous growling noise occurs. The speed
of the noise varies with changes in the engine
speed.

Ignition condenser
A whistling noise occurs while the engine speed
is high. A booming noise occurs while the engine
is running and the lighting switch is ON.

Alternator
The occurrence of the noise is linked with the operation of the fuel pump.

Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.

Relay malfunction, radio malfunction
The noise occurs when various motors are oper-
ating.

Motor case ground

Motor
The noise occurs constantly, not just under certain conditions.

Rear window defogger coil malfunction

Open circuit in printed heater

Poor ground of antenna amplifier or
antenna feeder line

Mirror type film is attached on the rear win-
dow glass

After-market TV antenna and/or electrical
accessories such as radio are attached on
the rear window glass.
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.

Ground wire of body parts.

Ground due to incorrectinstallation of
parts.

Wiring connections or ashort circuit.

DI-6
COMBINATION METERS
Revision: 2004 November 2004 FX35/FX45
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides a water temperature signal to unified meter and A/C amp. with CAN communication line. Uni-
fied meter and A/C amp. provides a water temperature signal to combination meter for water temperature
gauge with communication line between unified meter and A/C amp. and combination meter.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to unified meter and A/C amp. with CAN communication line. Unified
meter and A/C amp. provides an engine speed signal to combination meter for tachometer with communica-
tion line between unified meter and A/C amp. and combination meter.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by a variable ground signal supplied

from unified meter and A/C amp. terminal 36

through the fuel level sensor unit and fuel pump (main) terminals 5 and 2, and

through the fuel level sensor unit (sub) terminals 2 and 1

to unified meter and A/C amp. terminal 28 for the fuel gauge.
Unified meter and A/C amp. provides an fuel level signal to combination meter for fuel gauge with communica-
tion line between unified meter and A/C amp. and combination meter.
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the unified meter and A/C amp.
with CAN communication line. After unified meter and A/C amp. received the vehicle speed signal, it changes
the signal to 8 pulse signal and provides the 8 pulse signal to the combination meter for the speedometer.
Component Parts and Harness Connector LocationAKS005MI
SKIA4796E

COMBINATION METERS
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Revision: 2004 November 2004 FX35/FX45
4. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness
connector B40 terminal 2 (Y) and fuel level sensor unit and fuel
pump (main) harness connector B39 terminal 2 (Y).
3. Check continuity between fuel level sensor unit (sub) harness
connector B40 terminal 2 (Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump
(main) harness connector B39 terminal 5 (B) and unified meter
and A/C amp. harness connector M56 terminal 36 (B/W).
2. Check continuity between fuel level sensor unit and fuel pump
(main) harness connector B39 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the
internal components in the fuel tank.
OK or NG
OK >> Replace unified meter and A/C amp. Refer to DI-34, "Removal and Installation of Unified Meter
and A/C Amp." .
NG >> Install the fuel level sensor unit properly.
Fuel Level Sensor Signal Inspection 2AKS005MZ
The following symptoms do not indicate a malfunction.
LOW-FUEL WARNING LAMP
Depending on vehicle position or driving circumstance, the fuel in the tank flows and the warning lamp ON tim-
ing may change.
1. CHECK FUEL GAUGE
Check if fuel gauge is normally operating.
YES >> Replace combination meter.
NO >> Go to DI-20, "
Fuel Level Sensor Signal Inspection 1" . Continuity should exist.
Continuity should not exist.
SKIA5204E
Continuity should exist.
Continuity should not exist.
SKIA5205E

COMBINATION METERS
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Revision: 2004 November 2004 FX35/FX45
Fuel Gauge Does Not Move to FULL positionAKS005N4
1. QUESTION 1
Does it take a long time for the pointer to move to FULL position?
YES >> GO TO 2.
NO >> GO TO 3.
2. QUESTION 2
Was the vehicle fueled with the ignition switch ON?
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise, it will take a long time to move
to FULL position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3. QUESTION 3
Is the vehicle parked on an incline?
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4.
4. QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer to DI-25, "CHECK FUEL LEVEL SENSOR UNIT" .
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
Electrical Components InspectionAKS005N5
CHECK FUEL LEVEL SENSOR UNIT
For removal, refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Check Fuel Level Sensor Unit and Fuel Pump (Main)
1. Check the resistance between terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.
2. If the results of check is NG, check the fuel level sensor unit and
fuel pump (main) harness.
Check Fuel Level Sensor Unit and Pump (Main) Harness
1. Check continuity at following terminals.
2. If the results of check is NG, replace fuel pump assembly. If the
results of check is OK, replace fuel level sensor unit.
Terminal
Float position mm (in)Resistance
value Ω
(+) (−)
25*1 Empty 29 (1.14) Approx. 80
*2 Full 236 (9.29) Approx. 3
PKIA1936E
Terminal Continuity
2 - Signal terminal
Ye s
5 - Ground terminal
SKIA3582E

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Revision: 2004 November 2004 FX35/FX45Component Inspection ......................................... 575
Removal and Installation ...................................... 575
DTC P2138 APP SENSOR ..................................... 576
Component Description ........................................ 576
CONSULT-II Reference Value in Data Monitor Mode
. 576
On Board Diagnosis Logic ................................... 576
DTC Confirmation Procedure ............................... 577
Wiring Diagram .................................................... 578
Diagnostic Procedure ........................................... 579
Component Inspection ......................................... 584
Removal and Installation ...................................... 584
IGNITION SIGNAL .................................................. 585
Component Description ........................................ 585
Wiring Diagram .................................................... 586
Diagnostic Procedure ........................................... 591
Component Inspection ......................................... 595
Removal and Installation ...................................... 596
INJECTOR CIRCUIT ............................................... 597
Component Description ........................................ 597
CONSULT-II Reference Value in Data Monitor Mode
. 597
Wiring Diagram .................................................... 598
Diagnostic Procedure ........................................... 599
Component Inspection ......................................... 602
Removal and Installation ...................................... 602
FUEL PUMP CIRCUIT ............................................ 603
Description ........................................................... 603
CONSULT-II Reference Value in Data Monitor Mode
. 603
Wiring Diagram .................................................... 604
Diagnostic Procedure ........................................... 605
Component Inspection ......................................... 608
Removal and Installation ...................................... 608
REFRIGERANT PRESSURE SENSOR ................. 609
Component Description ........................................ 609
Wiring Diagram .................................................... 610
Diagnostic Procedure ............................................ 611
Removal and Installation ...................................... 613
ELECTRICAL LOAD SIGNAL ................................ 614
Description ........................................................... 614
CONSULT-II Reference Value in Data Monitor Mode
. 614
Diagnostic Procedure ........................................... 614
ICC BRAKE SWITCH ............................................. 615
Component Description ........................................ 615
CONSULT-II Reference Value in Data Monitor Mode
. 615
Wiring Diagram .................................................... 616
Diagnostic Procedure ........................................... 617
Component Inspection ......................................... 622
ASCD BRAKE SWITCH ......................................... 624
Component Description ........................................ 624
CONSULT-II Reference Value in Data Monitor Mode
. 624
Wiring Diagram .................................................... 625
Diagnostic Procedure ........................................... 626
Component Inspection ......................................... 631ASCD INDICATOR ..................................................632
Component Description ........................................632
CONSULT-II Reference Value in Data Monitor Mode
.632
Wiring Diagram .....................................................633
Diagnostic Procedure ...........................................634
SNOW MODE SWITCH ..........................................635
Description ............................................................635
CONSULT-II Reference Value in the Data Monitor
Mode .....................................................................635
Wiring Diagram .....................................................636
Diagnostic Procedure ...........................................637
Component Inspection ..........................................640
MIL AND DATA LINK CONNECTOR ......................641
Wiring Diagram .....................................................641
EVAPORATIVE EMISSION SYSTEM .....................643
Description ............................................................643
Component Inspection ..........................................646
Removal and Installation ......................................647
How to Detect Fuel Vapor Leakage ......................647
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ....................................................................650
System Description ...............................................650
Diagnostic Procedure ...........................................651
Component Inspection ..........................................653
POSITIVE CRANKCASE VENTILATION ...............655
Description ............................................................655
Component Inspection ..........................................655
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .657
System Description ...............................................657
Component Description ........................................659
SERVICE DATA AND SPECIFICATIONS (SDS) ....660
Fuel Pressure .......................................................660
Idle Speed and Ignition Timing .............................660
Calculated Load Value ..........................................660
Mass Air Flow Sensor ...........................................660
Intake Air Temperature Sensor .............................660
Engine Coolant Temperature Sensor ...................660
Heated Oxygen Sensor 1 Heater .........................660
Heated Oxygen sensor 2 Heater ..........................660
Crankshaft Position Sensor (POS) .......................660
Camshaft Position Sensor (PHASE) ....................660
Throttle Control Motor ...........................................660
Injector ..................................................................661
Fuel Pump ............................................................661
VK45DE
INDEX FOR DTC .....................................................662
Alphabetical Index ................................................662
DTC No. Index ......................................................665
PRECAUTIONS ......................................................670
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................670
On Board Diagnostic (OBD) System of Engine and
A/T ........................................................................670
Precaution ............................................................670
Wiring Diagrams and Trouble Diagnosis ..............673

EC-14Revision: 2004 November 2004 FX35/FX45CONSULT-II Reference Value in Data Monitor Mode
1255
Wiring Diagram ....................................................1256
Diagnostic Procedure ..........................................1257
Component Inspection .........................................1260
Removal and Installation .....................................1261
IGNITION SIGNAL .................................................1262
Component Description .......................................1262
Wiring Diagram ....................................................1263
Diagnostic Procedure ..........................................1268
Component Inspection .........................................1272
Removal and Installation .....................................1273
INJECTOR CIRCUIT ..............................................1274
Component Description .......................................1274
CONSULT-II Reference Value in Data Monitor Mode
1274
Wiring Diagram ....................................................1275
Diagnostic Procedure ..........................................1276
Component Inspection .........................................1279
Removal and Installation .....................................1279
FUEL PUMP CIRCUIT ...........................................1280
Description ...........................................................1280
CONSULT-II Reference Value in Data Monitor Mode
1280
Wiring Diagram ....................................................1281
Diagnostic Procedure ..........................................1282
Component Inspection .........................................1285
Removal and Installation .....................................1286
REFRIGERANT PRESSURE SENSOR .................1287
Component Description .......................................1287
Wiring Diagram ....................................................1288
Diagnostic Procedure ..........................................1289
Removal and Installation .....................................1291
ELECTRICAL LOAD SIGNAL ...............................1292
Description ...........................................................1292
CONSULT-II Reference Value in Data Monitor Mode
1292
Diagnostic Procedure ..........................................1292
ICC BRAKE SWITCH .............................................1293
Component Description .......................................1293
CONSULT-II Reference Value in Data Monitor Mode
1293
Wiring Diagram ....................................................1294
Diagnostic Procedure ..........................................1295
Component Inspection .........................................1301
ASCD BRAKE SWITCH .........................................1302
Component Description .......................................1302
CONSULT-II Reference Value in Data Monitor Mode
1302Wiring Diagram ....................................................1303
Diagnostic Procedure ...........................................1304
Component Inspection .........................................1308
ASCD INDICATOR .................................................1309
Component Description .......................................1309
CONSULT-II Reference Value in Data Monitor Mode
1309
Wiring Diagram ....................................................1310
Diagnostic Procedure ...........................................1311
SNOW MODE SWITCH ..........................................1312
Description ...........................................................1312
CONSULT-II Reference Value in the Data Monitor
Mode ....................................................................1312
Wiring Diagram ....................................................1313
Diagnostic Procedure ...........................................1314
Component Inspection .........................................1317
MIL AND DATA LINK CONNECTOR .....................1318
Wiring Diagram ....................................................1318
EVAPORATIVE EMISSION SYSTEM ....................1320
Description ...........................................................1320
Component Inspection .........................................1323
Removal and Installation ......................................1324
How to Detect Fuel Vapor Leakage .....................1324
ON BOARD REFUELING VAPOR RECOVERY
(ORVR) ...................................................................1327
System Description ..............................................1327
Diagnostic Procedure ...........................................1328
Component Inspection .........................................1330
POSITIVE CRANKCASE VENTILATION ...............1332
Description ...........................................................1332
Component Inspection .........................................1332
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 1334
System Description ..............................................1334
Component Description .......................................1335
SERVICE DATA AND SPECIFICATIONS (SDS) ...1336
Fuel Pressure .......................................................1336
Idle Speed and Ignition Timing .............................1336
Calculated Load Value .........................................1336
Mass Air Flow Sensor ..........................................1336
Intake Air Temperature Sensor ............................1336
Engine Coolant Temperature Sensor ...................1336
Heated Oxygen Sensor 1 Heater .........................1336
Heated Oxygen Sensor 2 Heater .........................1336
Crankshaft Position Sensor (POS) ......................1336
Camshaft Position Sensor (PHASE) ....................1336
Throttle Control Motor ..........................................1336
Injector .................................................................1337
Fuel Pump ............................................................1337

EC-26
[VQ35DE]
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45

Do not operate fuel pump when there is no fuel in lines.

Tighten fuel hose clamps to the specified torque.

Do not depress accelerator pedal when starting.

Immediately after starting, do not rev up engine unneces-
sarily.

Do not rev up engine just prior to shutdown.

When installing C.B. ham radio or a mobile phone, be sure
to observe the following as it may adversely affect elec-
tronic control systems depending on installation location.
–Keep the antenna as far as possible from the electronic
control units.
–Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
–Adjust the antenna and feeder line so that the standing-
wave radio can be kept smaller.
–Be sure to ground the radio to vehicle body.
Wiring Diagrams and Trouble DiagnosisABS006K1
When you read wiring diagrams, refer to the following:

GI-15, "How to Read Wiring Diagrams"

PG-3, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit
When you perform trouble diagnosis, refer to the following:

GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"

GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident"
PBIB1569E
SEF709Y
SEF708Y

ENGINE CONTROL SYSTEM
EC-31
[VQ35DE]
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Revision: 2004 November 2004 FX35/FX45
System ChartABS006K6
*1: This sensor is not used to control the engine system. This is used only for the on board diagnosis.
*2: This sensor is not used to control the engine system under normal conditions.
*3: This input signal is sent to the ECM through CAN communication line.
*4: This output signal is sent from the ECM through CAN communication line.Input (Sensor) ECM Function Output (Actuator)

Camshaft position sensor (PHASE)

Crankshaft position sensor (POS)

Mass air flow sensor

Engine coolant temperature sensor

Heated oxygen sensor 1

Throttle position sensor

Accelerator pedal position sensor

Park/neutral position (PNP) switch

Intake air temperature sensor

Power steering pressure sensor

Ignition switch

Battery voltage

Knock sensor

Refrigerant pressure sensor

Stop lamp switch

ICC steering switch

ICC brake switch

ASCD steering switch

ASCD brake switch

Fuel level sensor*1 *3

EVAP control system pressure sensor

Fuel tank temperature sensor*1

Heated oxygen sensor 2*2

TCM (Transmission control module)*3

ABS actuator and electric unit (control unit)*3

ICC unit*3

Air conditioner switch*3

Wheel sensor*3

Electrical load signal*3
Fuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Fuel pump control Fuel pump relay
ICC vehicle speed control Electric throttle control actuator
ASCD vehicle speed control Electric throttle control actuator
On board diagnostic system
MIL (On the instrument panel)*
4
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control
Air conditioner relay*
4
Cooling fan control
Cooling fan relay*4
ON BOARD DIAGNOSIS for EVAP system EVAP canister vent control valve