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SRS-46
SIDE AIR BAG (SATELLITE) SENSOR
Revision: 2004 November 2004 FX35/FX45
SIDE AIR BAG (SATELLITE) SENSORPFP:98830
Removal and InstallationAHS000I2
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove seat belt pre-tensioner. Refer to SB-4, "
Removal and Installation of Front Seat Belt" .
2. Remove side air bag (Satellite) sensor fixing nuts.
3. Remove the side air bag (Satellite) sensor connector.
CAUTION:
Do not use old nuts; replace with new ones.
Check side air bag (Satellite) sensor to ensure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace it with new one.
Do not disassemble side air bag (Satellite) sensor.
Replace side air bag (Satellite) sensor if it has been dropped or sustained an impact.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check side air bag (Satellite) sensor for proper installation.
After replacement of side air bag (Satellite) sensor, perform self-diagnosis to make sure that no
malfunction is detected. Refer to SRS-17, "
SRS Operation Check" .
PHIA0314E
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FRONT SEAT BELT PRE-TENSIONER
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FRONT SEAT BELT PRE-TENSIONERPFP:86884
Removal and InstallationAHS000I3
For removal and installation procedures, refer to SB-4, "Removal and Installation of Front Seat Belt" .
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SRS-48
DIAGNOSIS SENSOR UNIT
Revision: 2004 November 2004 FX35/FX45
DIAGNOSIS SENSOR UNITPFP:28556
Removal and InstallationAHS000I4
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Disconnect each harness connector for the air bag module and seat belt pre-tensioner.
2. Remove A/T select lever knob. Refer to IP-12, "
(D) A/T Select Lever Knob" .
3. Remove Instrument clock finisher. Refer to IP-12, "
(E) Instrument Clock Finisher" .
4. Remove A/T console finisher. Refer to IP-12, "
(F) A/T Console Finisher" .
5. Remove console finisher (RH/LH). Refer to IP-12, "
(G) Console Finisher (LH/RH)" .
6. Remove center console. Refer to IP-12, "
(H) Center Console" .
7. Disconnect diagnosis sensor unit connector.
8. Remove special bolts from the diagnosis sensor unit.
CAUTION:
Do not use old bolts. Replace with new ones.
Check diagnosis sensor unit bracket to ensure it is free of
deformities, dents, cracks or rust. If it shows any visible
things of damage, replace with new one.
Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check the diagnosis sensor unit for proper installation.
After replacement of diagnosis sensor unit, perform self-diagnosis to make sure that no malfunc-
tion is detected. Refer to SRS-17, "
SRS Operation Check" .
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped.
PHIA0315E
Specification ECU DISCRIMINATED No.
Models with driver and passenger air bags, seat belt pre-tensioner, side air bags and curtain air bags FB02
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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Caution for Air Bag Module and Seat Belt Pre-tensionerAHS000I5
Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of them as
indicated in SRS-49, "
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" .
When deploying the air bag module and seat belt pre-tensioner, always use the Special Service Tool;
Deployment tool [KV99106400 (J38381)].
When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.
When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by
smoke being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irri-
tates the throat and can cause choking.
Always activate one air bag module at a time.
Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.
Be sure to wear gloves when handling a deployed air bag module and seat belt pre-tensioner.
Never apply water to the deployed air bag module and seat belt pre-tensioner.
Wash your hands clean after finishing work.
Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying air bag
module and seat belt pre-tensioner while mounted in vehicle.
Use a voltmeter to make sure the vehicle battery is fully charged.
Do not dispose of the air bag module and seat belt pre-tensioner undeployed.
CHECKING DEPLOYMENT TOOL
Connecting to Battery
CAUTION:
The battery must show voltage of 9.6 V or more.
Remove the battery from the vehicle and place it on dry wood blocks
approximately 5 m (16 ft) away from the vehicle.
Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the tool,
marked “deployment tool power”, should glow with a green
light. If the right side lamp glows red, reverse the connections
to the battery.
Deployment Tool Check
Press the deployment tool switch to the ON position. The left side
lamp in the tool, marked “air bag connector voltage” should illumi-
nate. If it does not illuminate, replace the tool.
SRS019
SBF266H
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SRS-50
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Revision: 2004 November 2004 FX35/FX45
Air Bag Deployment Tool Lamp Illumination Chart (Battery Connected)
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse the connections and make sure the lamp glows green.
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)
Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the vehicle
interior.
Anchor air bag module bracket [SST: KV99105300 (J41246)] in a
vise secured to a firm foundation during deployment.
Deployment of Driver Air Bag Module (Outside of Vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure at right.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] with air bag module attached, in a vise.
3. Using wire, secure air bag module to air bag module bracket
[SST: KV99105300 (J41246)] at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
4. Connect deployment tool adapter (SST: J38381-80) to air bag
module connector and deployment tool connector [SST:
KV9910400 (J38381)].
Switch operationLeft side lamp, green*
“AIR BAG CONNECTOR
VOLTAGE”Right side lamp, green*
“DEPLOYMENT TOOL
POWER”
OFF OFF ON
ON ON ON
SRS232-C
PHIA0324E
PHIA0178E
PHIA0179E
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5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the air bag module.
Deployment of Front Passenger Air Bag Module (Outside of Vehicle)
1. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
2. Match the hole in air bag module bracket (held in vise) and front
passenger air bag module and fix them with one bolt [M8 × 25 -
30 mm (0.98 - 1.18 in)].
3. Connect deployment tool [SST: KV99106400 (J38381)] and
deployment tool adapter (SST: J38381-65) to front passenger air
bag module connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
SRS020-B
PHIA0355E
PHIA0312E
PHIA0313E
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SRS-52
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Revision: 2004 November 2004 FX35/FX45
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the front passenger air bag module, do not
stand on the deploying side.
Stand at least 5 m (16 ft) away from the air bag module.
Deployment of Front Side Air Bag Module (Outside of Vehicle)
1. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket [SST: KV99105300 (J41246)] at the position shown in
figure.
2. Firmly secure air bag module bracket [SST: KV99105300
(J41246)] in a vise.
3. Insert the stud bolts of side air bag module into the two holes in
air bag module bracket (held in vise) and fix them with two M6
nuts.
CAUTION:
Side air bag module should be secured to air bag module
bracket [SST: KV99105300 (J41246)] in a vise with stud bolt
side facing down.
4. Connect deployment tool adapter [SST: KV99108300 (J38381-
35)] and deployment tool [SST: KV99106400 (J38381)] on side
air bag module.
SRS020-B
PHIA0323E
SHIA0197E
PHIA0107E
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5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the front side air bag module, stand at
least 5 m (16 ft) away from the air bag module.
Deployment of Side Curtain Air Bag Module (Outside of Vehicle)
1. Cut the inflator from side curtain air bag module.
2. Connect deployment tool [SST: KV99106400 (J38381)] and
deployment tool adapter yellow connector (SST: J38381-80) to
the inflator.
3. Put the inflator connected with the deployment tool [SST:
KV99106400 (J38381)] into a tire without a wheel.
PHIA0697E
PHIA0311E
PHIA0310E
SHIA0201E