TROUBLE DIAGNOSIS
BRC-37
[VDC/TCS/ABS]
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Revision: 2004 November 2004 FX35/FX45
BASIC INSPECTION 3: ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPECTION
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica-
tor lamp turns on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-53, "
VDC
OFF SWITCH" . Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-4,
"COMBINATION METERS" .
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec-
ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is
turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-53, "
VDC OFF SWITCH" .
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after
engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-27, "
SELF-DIAGNO-
SIS" .
CAUTION:
Brake warning lamp turns on when parking brake is operated (switch on) and brake fluid level
switch is activated (leak of brake fluid).
Inspection 1: Wheel Sensor SystemAFS001ST
DTC C1101-C1108
After using the CONSULT-II SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:
Do not measure the resistance value and also voltage between sensor terminal with tester etc.,
because sensor is an active sensor.
Do not expand terminal of connector with a tester terminal stick, when it does the inspection with
tester.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear, and size within the standard values?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR
Check the condition of the sensor mount (for looseness, etc.).
Check the surface of front sensor rotor rubber for damage.
Check rear sensor rotor for damage.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.
BRC-38
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
3. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 4.
NO >> INSPECTION END.
4. CHECK CONNECTOR
1. Disconnect ABS actuator and electric unit (control unit) connector and malfunctioning wheel sensor con-
nector E46 (FR-LH), E33 (FR-RH) or B69 (RR). Check terminal for deformation, open circuit, poor con-
tact, etc., and repair or replace if any malfunctioning condition is found.
2. Reconnect connectors, drive at a speed of approximately 30 km/h (19 MPH) or more for approximately
1minute, and perform self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 5.
Self-diagnosis results
FR RH SENSOR-1,-2
FR LH SENSOR- 1,-2
RR RH SENSOR-1,-2
RR LH SENSOR-1,- 2
TROUBLE DIAGNOSIS
BRC-41
[VDC/TCS/ABS]
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Revision: 2004 November 2004 FX35/FX45
2. CHECK CONNECTOR
1. Disconnect pressure sensor connector and ABS actuator and electric unit (control unit) connector, check
terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and Re-perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK PRESSURE SENSOR HARNESS
1. Turn ignition switch OFF and disconnect pressure sensor con-
nector and ABS actuator and electric unit (control unit) connec-
tor.
2. Check continuity between ABS actuator and electric unit (control
unit) harness connector E56 and pressure sensor harness con-
nector E53.
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. PRESSURE SENSOR INSPECTION
1. Connect pressure sensor connector and ABS actuator and electric unit (control unit) connector.
2. Use CONSULT-II “Data Monitor” to check pressure sensor value.
OK or NG
OK >> INSPECTION END
NG >> Pressure sensor is damaged or malfunctioning, replace pressure sensor.
SFIA1188E
ABS actuator and electric
unit (control unit)
(Harness connector E56)Pressure sensor
(Harness connector E53)Continuity
19 (L) 1 (L) Yes
20 (Y) 2 (Y) Yes
18 (W) 3 (W) Yes
Condition Data monitor display
When brake pedal is depressed. Positive value
When brake pedal is released. Approx. 0 bar
BRC-44
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
5. PERFORM DATA MONITOR
1. Connect steering angle sensor and ABS actuator and electric unit (control unit) connectors.
2. Perform “DATA MONITOR” of the “STEERING ANGLE SIGNAL” to check if the status is normal.
OK or NG
OK >> Re-perform ABS actuator and electric unit (control unit) self-diagnosis.
NG >> Replace steering angle sensor and adjust neutral position of steering angle sensor. Refer to BRC-
6, "Adjustment of Steering Angle Sensor Neutral Position" .
Inspection 6: Yaw Rate/Side G-Sensor (2WD model), Yaw Rate/Side/Decel G-
sensor (AWD models) System
AFS001SY
DTC C1145, C1146, C1113
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. May cause the G-sensor system
indicate a malfunction. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
CAUTION:
When on a turntable, such as at a parking structure entrance, or when on a moving object with engine
running, VDC OFF indicator lamp might turn on and self-diagnosis using CONSULT-II the yaw rate sen-
sor system might be displayed, but in this case there is no malfunction in yaw rate sensor system. As
soon as vehicle leaves turntable or moving object, restart engine to return the system to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect G-sensor connector and ABS actuator and electric unit (control unit) connector and check ter-
minals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or replace
terminal.
2. Reconnect connectors and re-perform a ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
Steering condition Data monitor
Straight-ahead -3.5 deg - +3.5 deg
Turn wheel to the right by 90°. Approx. -90 deg
Turn wheel to the left by 90°. Approx. +90 deg
Self-diagnostic results
YAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR (AWD model)
TROUBLE DIAGNOSIS
BRC-49
[VDC/TCS/ABS]
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Revision: 2004 November 2004 FX35/FX45
3. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY (1)
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Turn ignition switch OFF. Check voltage between ABS actuator
and electric unit (control unit) harness connector E56 and
ground.
3. Turn ignition switch ON (but do not start engine). Check voltage
between ABS actuator and electric unit (control unit) harness
connector E56 and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 5.
4. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) GROUND SYSTEM
Check ABS actuator and electric unit (control unit) ground system.
OK or NG
OK >> Perform ABS actuator and electric unit (control unit) self-
diagnosis again.
NG >> Repair or replace harness or connectors.
5. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) POWER SUPPLY (2)
1. Check fuse 10A (terminal 4) and 30A (terminal 32).
2. Turn ignition switch OFF and check continuity between battery
positive terminal and ABS actuator and electric unit (control unit)
harness connector E56.
OK or NG
OK >> Check for non-standard conditions in battery (terminal
looseness, low voltage, etc.) and alternator.
NG >>
Replace fuse 10A or 30A.
Open or short in harness. ABS actuator and electric
unit (control unit)
(Harness connector E56)GroundVoltage (V)
(Approx.)
32 (R) — 12 V
ABS actuator and electric
unit (control unit)
(Harness connector E56)GroundVoltage (V)
(Approx.)
4 (G) — 12 V
SFIA1200E
ABS actuator and electric
unit (control unit)
(Harness connector E56)Ground Continuity
16 (B) — Yes
SFIA1434E
ABS actuator and elec-
tric unit (control unit)
(Harness connector E56)Battery positive
terminalContinuity
4 (G), 32 (R) — Yes
SFIA1435E
BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Symptom 2: Unexpected Pedal ReactionAFS001T8
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>Bleed air from brake piping.
Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Check brake system.
Symptom 3: The Braking Distance Is LongAFS001T9
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >>Bleed air from brake piping.
Check brake system.
NG >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "
Symptom 1: Excessive ABS Function Operation
Frequency" .
Symptom 4: The ABS Function Does Not OperateAFS001TA
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-27, "
SELF-DIAGNOSIS" .
RADIATOR
CO-15
[VQ35DE]
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Revision: 2004 November 2004 FX35/FX45
8. Rotate two radiator upper mount brackets 90 degrees in the
direction shown in the figure, and remove them.
9. Lift up and remove radiator.
CAUTION:
Do not damage or scratch air conditioner condenser and
radiator core when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J-33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-11, "
CHECKING COOLING SYSTEM FOR
LEAKS" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapABS008FW
1. Pull radiator cap negative-pressure valve to open it, and make
sure it close completely when released.
Make sure there is no dirt or damage on valve seat of radiator
cap negative-pressure valve.
Make sure there are no unusualness in the opening and clos-
ing conditions of radiator cap negative-pressure valve.
2. Check radiator cap relief pressure.
When connecting radiator cap to radiator cap tester adapter
(SST) and radiator cap tester (commercial service tool), apply
engine coolant to the cap seal part.
Replace radiator cap if there is an unusualness in radiator cap
negative-pressure valve, or if the open-valve pressure is out-
side of the standard values.
SBIA0447E
SBIA0448E
SMA967B
Standard
: 78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit
: 59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
RADIATOR
CO-41
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapABS008FY
1. Pull negative-pressure valve to open it and make sure that it
closes completely when released.
Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
2. Check radiator cap relief pressure.
When connecting radiator cap to radiator cap tester (commer-
cial service tool) and radiator cap tester adapter [SST], apply
engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness in negative-
pressure valve, or if the relief pressure exceed the limit.
Checking RadiatorABS008FZ
Check radiator for mud or clogging. If necessary, clean radiator as follows:
CAUTION:
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
PBIC1536E
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A