Page 397 of 4449
AT-320
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
High and Low Reverse ClutchACS007HB
COMPONENTS
VQ35DE models
VK45DE models
SCIA5223E
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
SCIA5224E
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
Page 398 of 4449
REPAIR FOR COMPONENT PARTS
AT-321
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Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Using a flat-bladed screwdriver, remove snap ring from high and
low reverse clutch drum.
3. Remove drive plates, driven plates and retaining plate from high
and low reverse clutch drum.
INSPECTION
Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in high and low
reverse clutch drum.
SCIA5215E
SCIA2868E
SCIA2868E
Page 400 of 4449
REPAIR FOR COMPONENT PARTS
AT-323
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Revision: 2004 November 2004 FX35/FX45
Direct ClutchACS007HC
COMPONENTS
VQ35DE models
VK45DE models
SCIA5046E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
SCIA5226E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
Page 401 of 4449
AT-324
REPAIR FOR COMPONENT PARTS
Revision: 2004 November 2004 FX35/FX45
DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct
clutch drum.
2. Remove drive plates, driven plates and retaining plate from
direct clutch drum.
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
Check facing for burns, cracks or damage.
Direct Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in direct clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in direct clutch
drum.
SCIA2868E
SCIA2868E
Page 402 of 4449
ASSEMBLY
AT-325
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Revision: 2004 November 2004 FX35/FX45
ASSEMBLYPFP:00000
Assembly (1)ACS007HD
1. As shown in the right figure illustration, use a drift [commercial
service tool φ22mm (0.87in)] to drive manual shaft oil seals into
the transmission case until it is flush.
CAUTION:
Apply ATF to manual shaft oil seals.
Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case.
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5248E
SCIA5716E
SCIA5220E
Page 403 of 4449
AT-326
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
5. Install manual plate (with parking rod) to manual shaft.
6. Install retaining pin into the manual plate and manual shaft.
a. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the manual plate.
CAUTION:
Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over the
manual plate.
Do not reuse retaining pin.
7. Install retaining pin into the transmission case and manual shaft.
a. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the transmission
case.
CAUTION:
Drive retaining pin to 5±1 mm (0.20±0.04 in) over the
transmission case.
Do not reuse retaining pin.
8. Install O-rings to servo assembly.
CAUTION:
Do not reuse O-rings.
Apply petroleum jelly to O-rings.
SCIA5715E
SCIA5297E
SCIA2427E
SCIA5719E
Page 405 of 4449
AT-328
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
14. Install needle bearing to drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
SCIA2324E
SCIA5877E
Page 406 of 4449
ASSEMBLY
AT-329
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Revision: 2004 November 2004 FX35/FX45
18. Install reverse brake drive plates, driven plates and dish plate in
transmission case.
CAUTION:
Take care with order of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
SCIA5250E
SCIA3179E
SCIA2439E
