DTC P1845 ATF PRESSURE SWITCH 5
AT-183
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Revision: 2004 November 2004 FX35/FX45
Diagnostic ProcedureACS007G1
1. CHECK INPUT SIGNALS
With CONSULT-II
1. Start engine.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (1st 2nd gear), and confirm
the ON/OFF actuation of the “ATF PRES SW 5”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate
“TCM-POWER SUPPLY”?
YES >> Check the TCM power circuit. Refer to AT- 1 2 9 , "DTC P1701 TRANSMISSION CONTROL MOD-
ULE (POWER SUPPLY)" .
NO >> GO TO 3.
3. DETECT MALFUNCTIONING ITEM
Check the following items:
The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT- 2 4 2 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform “DTC Confirmation Procedure”.
Refer to AT- 1 8 2 , "DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
ATF PRES SW 5Direct clutch engaged. Refer to AT- 2 0
.ON
Direct clutch disengaged. Refer to AT- 2 0
.OFF
PCIA0067E
AT-184
DTC P1846 ATF PRESSURE SWITCH 6
Revision: 2004 November 2004 FX35/FX45
DTC P1846 ATF PRESSURE SWITCH 6PFP:25240
DescriptionACS007G2
Fail-safe function to detect high and low reverse clutch solenoid valve condition.
CONSULT-II Reference ValueACS007G3
On Board Diagnosis LogicACS007G4
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “ATF PRES SW 6/CIRC” with CONSULT-II is detected when TCM detects that
actual gear ratio is normal, and relation between gear position and condition of ATF pressure switch 6 is
irregular during depressing accelerator pedal. (Other than during shift change)
Possible CauseACS007G5
ATF pressure switch 6
Harness or connectors
(Switch circuit is open or shorted.)
DTC Confirmation ProcedureACS007G6
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch “OFF”
and wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
Selector lever: “D” position
Gear position: 2nd 3rd Gear (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step “2” again.
4. Turn ignition switch “OFF”, then perform step “1” to “3” again.
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II.
If DTC (P1846) is detected, go to AT- 1 8 5 , "
Diagnostic Procedure" .
If DTC (P1767) is detected, go to AT- 1 6 5 , "
Diagnostic Procedure" .
Item name Condition Display value
ATF PRES SW 6High and low reverse clutch engaged. Refer to AT- 2 0
.ON
High and low reverse clutch disengaged. Refer to AT- 2 0
.OFF
SAT014K
DTC P1846 ATF PRESSURE SWITCH 6
AT-185
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Revision: 2004 November 2004 FX35/FX45
Diagnostic ProcedureACS007G7
1. CHECK INPUT SIGNALS
With CONSULT-II
1. Start the engine.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (2nd 3rd gear), and confirm
the ON/OFF actuation of the “ATF PRES SW 6”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" .
Do the self-diagnostic results indicate
“TCM-POWER SUPPLY”?
YES >> Check the TCM power circuit. Refer to AT- 1 2 9 , "DTC P1701 TRANSMISSION CONTROL MOD-
ULE (POWER SUPPLY)" .
NO >> GO TO 3.
3. DETECT MALFUNCTIONING ITEM
Check the following items:
The A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace the control valve with TCM. Refer to AT- 2 4 2 , "Control Valve with TCM and A/T Fluid Tem-
perature Sensor 2" .
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform “DTC Confirmation Procedure”.
Refer to AT- 1 8 4 , "DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
ATF PRES SW 6High and low reverse clutch engaged.
Refer to AT- 2 0
.ON
High and low reverse clutch disengaged.
Refer to AT- 2 0
.OFFPCIA0067E
AT-186
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
Revision: 2004 November 2004 FX35/FX45
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
PFP:18002
CONSULT-II Reference ValueACS007G8
Diagnostic ProcedureACS007G9
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-
DIAGNOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK THROTTLE POSITION SIGNAL CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Depress accelerator pedal and read out the value of “CLSD THL
POS” and “W/O THL POS”.
OK or NG
OK >>INSPECTION END
NG >> Check the following items. If NG, repair or replace damaged parts.
Perform the self-diagnosis for “ENGINE” with CONSULT-II. Refer to EC-109, "CONSULT-II
Function" (for VQ35DE) or EC-759, "CONSULT-II Function" (for VK45DE).
Open circuit or short to ground or short to power in harness or connectors.
Pin terminals for damage or loose connection with harness connector.
Item name Condition Display value
CLSD THL POSReleased accelerator pedal. ON
Fully depressed accelerator pedal. OFF
W/O THL POSFully depressed accelerator pedal. ON
Released accelerator pedal. OFF
Accelerator Pedal OperationMonitor Item
CLSD THL POS W/O THL POS
Released ON OFF
Fully depressed OFF ON
PCIA0070E
BRAKE SIGNAL CIRCUIT
AT-187
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Revision: 2004 November 2004 FX35/FX45
BRAKE SIGNAL CIRCUITPFP:25320
CONSULT-II Reference ValueACS007GA
Diagnostic ProcedureACS007GB
1. CHECK CAN COMMUNICATION LINE
Perform the self-diagnosis. Refer to AT- 9 4 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-
DIAGNOSTIC PROCEDURE (NO TOOLS)" .
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 1 0 5 , "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
2. CHECK STOP LAMP SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read out ON/OFF switching action of the “BRAKE SW”.
OK or NG
OK >>INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
Check continuity between stop lamp switch harness connector E210
terminals 1 and 2. Refer to AT- 1 8 8 , "
Wiring Diagram — AT — NON-
DTC" .
Check stop lamp switch after adjusting brake pedal — refer to
BR-6, "
Inspection and Adjustment" .
OK or NG
OK >> Check the following items. If NG, repair or replace dam-
aged parts.
Harness for short or open between battery and stop lamp switch.
Harness for short or open between stop lamp switch and unified meter and A/C amp.
NG >> Repair or replace the stop lamp switch.
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
Item name Condition Display value
BRAKE SWDepressed brake pedal. ON
Released brake pedal. OFF
PCIA0070E
Condition Continuity
When brake pedal is depressed Yes
When brake pedal is released No
SCIA2144E
AT-234
SHIFT CONTROL SYSTEM
Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Disconnect lower lever of control device and control rod.
2. Remove knob cover below selector lever downward.
3. Pull lock pin out of selector lever knob.
4. Remove selector lever knob.
5. Remove console finisher.
Refer to IP-10, "Component Parts Drawing" .
6. Remove center console.
Refer to IP-10, "Component Parts Drawing" .
7. Remove key interlock cable from control device.
Refer to AT- 2 4 0 , "Removal and Installation" .
8. Disconnect A/T device harness connector.
9. Remove control device assembly.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position.
Adjustment of A/T PositionACS002RR
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in P position
direction), tighten nut to specified torque.
CAUTION:
Do not push the bracket.
Checking of A/T PositionACS002RS
1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine).
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions.
9. Make sure transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, make sure manual mode is displayed on combination
meter.
Shift selector lever to “+” and “-” sides, and make sure set shift position changes.
SCIA4954E
:26 N·m (2.7 kg-m, 19 ft-lb)
SCIA2119E
SCIA3906E
ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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SECTION AT C
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
CONTAMINATED REFRIGERANT ....................... 5
General Refrigerant Precautions .............................. 7
Lubricant Precautions .............................................. 7
Precautions for Refrigerant Connection ................... 8
ABOUT ONE-TOUCH JOINT ................................ 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................... 13
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRONIC LEAK DETECTOR ...................... 13
VACUUM PUMP ................................................. 14
MANIFOLD GAUGE SET .................................... 14
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 15
REFRIGERANT WEIGHT SCALE ...................... 15
CHARGING CYLINDER ...................................... 15
Precautions for Leak Detection Dye ....................... 16
IDENTIFICATION ................................................ 16
IDENTIFICATION LABEL FOR VEHICLE ........... 16
Wiring Diagrams and Trouble Diagnosis ................ 16
PREPARATION ......................................................... 17
Special Service Tools ............................................. 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ...................................... 20
REFRIGERATION SYSTEM ..................................... 21
Refrigerant Cycle ................................................... 21
REFRIGERANT FLOW ....................................... 21
FREEZE PROTECTION ..................................... 21
Refrigerant System Protection ............................... 21
REFRIGERANT PRESSURE SENSOR ............. 21
PRESSURE RELIEF VALVE ............................... 21
V-6 Variable Displacement Compressor ................. 22
GENERAL INFORMATION ................................. 22DESCRIPTION .................................................... 23
Component Layout ................................................. 26
LUBRICANT .............................................................. 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ........................................................ 27
LUBRICANT RETURN OPERATION .................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 29
AIR CONDITIONER CONTROL ............................... 30
Description of Air Conditioner LAN Control System ... 30
System Construction .............................................. 30
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 32
FAN SPEED CONTROL ...................................... 32
INTAKE DOOR CONTROL ................................. 32
OUTLET DOOR CONTROL ................................ 32
MAGNET CLUTCH CONTROL ........................... 33
SELF-DIAGNOSTIC SYSTEM ............................ 33
Description of Control System ................................ 34
Control Operation ................................................... 34
DISPLAY SCREEN .............................................. 35
AUTO SWITCH ................................................... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH ..................... 35
FRESH (FRE) SWITCH ...................................... 35
DEFROSTER (DEF) SWITCH ............................. 35
REAR WINDOW DEFOGGER SWITCH ............. 35
OFF SWITCH ...................................................... 35
A/C SWITCH ....................................................... 35
MODE SWITCH .................................................. 35
FAN SWITCH ...................................................... 35
ATC-14
PRECAUTIONS
Revision: 2004 November 2004 FX35/FX45
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as follows.
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.
If the hose has an automatic shut-off valve, disconnect the hose
from the pump. As long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump′s
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut
-off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
RHA270DA
SHA533D
RHA272D