TROUBLE DIAGNOSIS
EC-733
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Basic InspectionABS00BZR
1. INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
–Harness connectors for improper connections
–Wiring harness for improper connections, pinches and cut
–Vacuum hoses for splits, kinks and improper connections
–Hoses and ducts for leaks
–Air cleaner clogging
–Gasket
3. Confirm that electrical or mechanical loads are not applied.
–Head lamp switch is OFF.
–Air conditioner switch is OFF.
–Rear window defogger switch is OFF.
–Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
SEF983U
SEF976U
SEF977U
EC-770
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to EC-709, "SYSTEM READINESS TEST (SRT) CODE" .
SRT Work Support Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC Work Support Mode
*: DTC P1442 and P1456 does not apply to S50 models but appears in DTC Work Support Mode screens.VIAS SOL VALVE
Ignition switch: ON
Turn solenoid valve ON and OFF
with CONSULT-II and listen to
operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
PURG VOL
CONT/V
Engine: After warming up, run
engine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-II.Engine speed changes according to
the opening percent.Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN
Change the fuel tank temperature using CONSULT-II.
VENT CON-
TROL/V
Ignition switch: ON (Engine
stopped)
Turn solenoid valve ON and OFF
with the CONSULT-II and listen
to operating sound.Solenoid valve makes an operating
sound.Harness and connectors
Solenoid valve
V/T ASSIGN
ANGLE
Engine: Return to the original
trouble condition
Change intake valve timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
Test mode Test item Condition Reference page
EVAPORATIVE SYSTEMPURG FLOW P0441
Refer to corresponding
trouble diagnosis for DTC.EC-976
EVP SML LEAK P0442/P1442*EC-981
EVAP V/S LEAK P0456/P1456*EC-1030
PURG VOL CN/V P1444EC-1160
HO2S1HO2S1 (B1) P0133EC-872
HO2S1 (B1) P0134EC-884
HO2S1 (B1) P1143EC-1103
HO2S1 (B1) P1144EC-1109
HO2S1 (B2) P0153EC-872
HO2S1 (B2) P0154EC-884
HO2S1 (B2) P1163EC-1103
HO2S1 (B2) P1164EC-1109
H02S2HO2S2 (B1) P0139EC-903
HO2S2 (B1) P1146E C - 111 6
HO2S2 (B1) P1147EC-1127
HO2S2 (B2) P0159EC-903
HO2S2 (B2) P1166E C - 111 6
HO2S2 (B2) P1167EC-1127
EC-772
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Operation
1. “AUTO TRIG”
While trying to detect the DTC/1st trip DTC by performing the “DTC Confirmation Procedure”, be sure
to select to “DATA MONITOR (AUTO TRIG)” mode. You can confirm the malfunction at the moment it is
detected.
While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, compo-
nents and harness in the “DTC Confirmation Procedure”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “INCIDENT SIMULATION TESTS” in GI-27, "
How to Perform
Efficient Diagnosis for an Electrical Incident" .)
2. “MANU TRIG”
If the malfunction is displayed as soon as “DATA MONITOR” is selected, reset CONSULT-II to “MANU
TRIG”. By selecting “MANU TRIG” you can monitor and store the data. The data can be utilized for fur-
ther diagnosis, such as a comparison with the value for the normal operating condition.
Generic Scan Tool (GST) FunctionABS00BZY
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO9141 is used as the protocol.
The name “GST” or “Generic Scan Tool” is used in this service man-
ual.
PBIB0197E
SEF139P
EC-806
[VK45DE]
DTC P0031, P0032, P0051, P0052 HO2S1 HEATER
Revision: 2004 November 2004 FX35/FX45
DTC P0031, P0032, P0051, P0052 HO2S1 HEATERPFP:22690
DescriptionABS00C0N
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxygen sensor 1 heater corresponding to the engine speed
and engine coolant temperature. The duty percent varies with engine coolant temperature when engine is
started.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeABS00C0O
Specification data are reference values.
On Board Diagnosis LogicABS00C0P
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 1
heater controlHeated oxygen sensor 1 heater
Engine coolant temperature sensor Engine coolant temperature
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,000OFF
Below 3,000 after warming up ON
MONITOR ITEM CONDITION SPECIFICATION
HO2S1 HTR (B1)
HO2S1 HTR (B2)
Engine: After warming up
Engine speed: Below 3,000 rpmON
Engine speed: Above 3,000 rpm OFF
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0031
0031
(Bank 1)Heated oxygen
sensor 1 heater
control circuit lowThe current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal
range.
(An excessively low voltage signal is sent to
ECM through the heated oxygen sensor 1
heater.)
Harness or connectors
(The heated oxygen sensor 1 heater circuit is
open or shorted.)
Heater oxygen sensor 1 heater P0051
0051
(Bank 2)
P0032
0032
(Bank 1)Heated oxygen
sensor 1 heater
control circuit highThe current amperage in the heated oxygen
sensor 1 heater circuit is out of the normal
range.
(An excessively high voltage signal is sent to
ECM through the heated oxygen sensor 1
heater.)
Harness or connectors
(The heated oxygen sensor 1 heater circuit is
shorted.)
Heater oxygen sensor 1 heater P0052
0052
(Bank 2)
EC-814
[VK45DE]
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER
Revision: 2004 November 2004 FX35/FX45
DTC P0037, P0038, P0057, P0058 HO2S2 HEATERPFP:226A0
DescriptionABS00C0V
SYSTEM DESCRIPTION
The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeABS00C0W
Specification data are reference values.
On Board Diagnosis LogicABS00C0X
Sensor Input signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 2
heater controlHeated oxygen sensor 2 heater
Engine coolant temperature sensor Engine coolant temperature
Mass air flow sensor Amount of intake air
Engine speed rpm Heated oxygen sensor 2 heater
Above 3,600OFF
Below 3,600 rpm after the following conditions are met.
Engine: After warming up
Keeping the engine speed between 3,500 and 4,000 rpm for 1
minute and at idle for 1 minute under no loadON
MONITOR ITEM CONDITION SPECIFICATION
HO2S2 HTR (B1)
HO2S2 HTR (B2)
Engine speed is below 3,600 rpm after the following conditions are met.
–Engine: After warming up
–Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no loadON
Engine speed: Above 3,600 rpm OFF
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0037
0037
(Bank 1)Heated oxygen
sensor 2 heater
control circuit lowThe current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively low voltage signal is sent to ECM
through the heated oxygen sensor 2 heater.)
Harness or connectors
(The heated oxygen sensor 2 heater circuit is
open or shorted.)
Heater oxygen sensor 2 heater P0057
0057
(Bank 2)
P0038
0038
(Bank 1)Heated oxygen
sensor 2 heater
control circuit highThe current amperage in the heated oxygen sen-
sor 2 heater circuit is out of the normal range.
(An excessively high voltage signal is sent to
ECM through the heated oxygen sensor 2
heater.)
Harness or connectors
(The heated oxygen sensor 2 heater circuit is
shorted.)
Heater oxygen sensor 2 heater P0058
0058
(Bank 2)
DTC P0101 MAF SENSOR
EC-823
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Revision: 2004 November 2004 FX35/FX45
DTC Confirmation ProcedureABS00C16
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
NOTE:
If engine will not start or stops soon, wait at least 10 seconds with engine stopped (Ignition switch ON) instead
of running engine at idle speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and warm it up to normal operating temperature.
4. Run engine for at least 10 seconds at idle speed.
5. If DTC is detected, go to EC-826, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
PROCEDURE FOR MALFUNCTION B
CAUTION:
Always drive vehicle at a safe speed.
With CONSULT-II
1. Turn ignition switch ON.
2. Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to EC-826, "
Diagnostic Procedure" .
3. Select “DATA MONITOR” mode with CONSULT-II.
4. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
5. Increases engine speed to about 4,000 rpm.
6. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-826, "
Diagnostic Procedure" .
If OK, go to following step.
SEF174Y
SEF243Y
EC-824
[VK45DE]
DTC P0101 MAF SENSOR
Revision: 2004 November 2004 FX35/FX45
7. Maintain the following conditions for at least 10 consecutive sec-
onds.
8. If DTC is detected, go to EC-826, "
Diagnostic Procedure" .
Overall Function CheckABS00C17
PROCEDURE FOR MALFUNCTION B
Use this procedure to check the overall function of the mass air flow sensor circuit. During this check, a DTC
might not be confirmed.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Select MODE 1 with GST.
3. Check the mass air flow sensor signal with MODE 1.
4. Check for linear mass air flow sensor signal value rise in
response to increases to about 4,000 rpm in engine speed.
5. If NG, go to EC-826, "
Diagnostic Procedure" .
ENG SPEED More than 2,000 rpm
THRTL SEN 1 More than 3V
THRTL SEN 2 More than 3V
Selector lever Suitable position
Driving locationDriving vehicle uphill (Increased engine load) will help
maintain the driving conditions required for this test.
PBIB0199E
SEF534P
DTC P0101 MAF SENSOR
EC-829
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Revision: 2004 November 2004 FX35/FX45
Component InspectionABS00C1A
MASS AIR FLOW SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 51 (Mass air flow sensor
signal) and ground.
*: Check for linear voltage rise in response to engine being increased to about
4,000 rpm.
4. If the voltage is out of specification, proceed the following.
Turn ignition switch OFF.
Disconnect mass air flow sensor harness connector and reconnect it again.
Perform steps 2 and 3 again.
5. If NG, remove mass air flow sensor from air duct. Check hot film for damage or dust.
6. If NG, clean or replace mass air flow sensor.
Removal and InstallationABS00C1B
MASS AIR FLOW SENSOR
Refer to EM-172, "AIR CLEANER AND AIR DUCT" .
Condition Voltage V
Ignition switch ON (Engine stopped.) Approx. 1.0
Idle (Engine is warmed-up to normal
operating temperature.)1.2 - 1.8
2,500 rpm (Engine is warmed-up to
normal operating temperature.)1.7 - 2.4
Idle to about 4,000 rpm* 1.2 - 1.8 to Approx. 4.0
PBIB1106E