2004 Hyundai Terracan clutch

DRIVING YOUR HYUNDAI
2- 2 C020A01A-EAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. C030A01HP-EAT COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmis- sion, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for morethat 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" position(Automatic Transmission). SC050A1-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost.
C040A01E
LOCK
ACC
ON
START
WARNING: (Diesel only) To ensure that sufficient vacuum exists with-
in the brake system during cold weatherstart-up conditions, it is necessary to runthe engine at idle after starting according tothe following table.
Ambient temp.
Above 5°F (-15°C) Below 5°F (-15°C)Warm up time
3 min. or longer 6 min. or longer After starting the engine, do not drive the vehicle until the brake vacuum warning lighthas turned off. Failure to carry out the above procedure may result in the need to apply greater pedalpressure in order to effect the necessarybraking effort.

DRIVING YOUR HYUNDAI
2- 4 low the engine to idle for 20 seconds or so before driving the vehicle. CAUTION: Do not leave the vehicle unattended whilst idling. Never allow the vehicle to idle orwarm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area.
HPC060A1-E
STARTING THE ENGINE
1. Ensure that the transmission is in neutral and that the clutch pedal is held depressed (manual transmission) or the transmissionselector is at the "P" position (automatictransmission vehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts. Whenthe engine has started, release the key.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the trans-mission in gear. Do not depress the accel-erator pedal whilst starting the engine. Al-
C050A01E
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Starting Procedure
1. Insert key, and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a manual transmission, place the shift lever in neutral and depress the clutch pedal fully. If yourHyundai has an automatic transmission,place the shift lever in "P" (park).
4. On vehicles equipped with the diesel pre- heat indication lamp, turn the ignition key tothe "ON" position. The diesel-preheat indi-cation lamp will first illuminate in amber, andthen after a short time, the amber illumina-tion will go off, indicating that preheating iscompleted.C050B01HP
Amber lamp OFF
Amber lamp ON
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again. WARNING: Be sure that the clutch is fully depressed when starting a manual tranmission vehicle.Otherwise there is the potential to cause damage to the vehicle or injury to someone inside or outside the vehicle as a result ofthe forward or backward movement of thevehicle that will occur if the clutch is notdepressed when the vehicle is started.
5. Turn the ignition key to the "Start" position and release it when the engine starts.

DRIVING YOUR HYUNDAI 2- 5
DC090C1-E
FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration andsharp braking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer at the time and/or mileage intervals speci-fied.
o Use the air conditioner only when neces- sary. HPC090A2-E MANUAL TRANSMISSION
The five speed fully synchronized transmission
is controlled by a floor mounted shift lever upon which the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transmission dam-age. CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
C055B01HP-GAT
STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER- COOLER (Diesel Engine)
(1) Do not race the engine or sudden accelerate
the engine immediately after starting it. If the engine is cold, allow the engine to idle forseveral seconds before it is driven to ensuresufficient lubrication of the turbo chargerunit.
(2) After high speed or extended driving, requir- ing a heavy engine load, the engine shouldbe allowed to idle, as shown in the chartbelow, before turning it off. This idle time will allow the turbo charger to cool prior to shutting the engine off.
Required Idle Time
High speed driving Driving Condition
Normal drivingNot necessary About 20 seconds About 1 minute
Up to 62 mph
Up to 50 mph
Steep mountain slopes or contin-
ued driving in excess of 62 mphAbout 2 minutes
WARNING: Do not turn the engine off immediately after
it has been subjected to a heavy load. Doingso may cause severe damage to the engineor turbo charger unit.
SSA2090A

DRIVING YOUR HYUNDAI
2- 6
o Ensure that the engine is not over-revved
by upshifting before the tachometer needle enters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encoun- tered, increased caution should be exer-cised when gear changing, braking oraccelerating. Abrupt changes in speedmay cause a loss of traction or control ofthe vehicle.
o During cold weather, shifting may be dif- ficult until the transmission lubricant haswarmed up. This is normal and not harm-ful to the transmission.
o If you've come to a complete stop and it's hard to shift into 1 st
or R(Reverse), put
the shift lever in N(Neutral) position andrelease the clutch. Press the clutch pedalback down, and then shift into 1 st
or
R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transmission shiftforks. C070B01A-EAT
Using the Clutch
The clutch should be pressed all the way to the
floor before shifting, then released slowly. Theclutch pedal should aways be used after fullyreturning to the original position. Do not restyour foot on the clutch pedal whilst driving. Thiscan cause unnecessary wear.
Do not partially engage the clutch to hold the
car on an incline. This causes unnecessarywear. Use the parking brake to hold the car onan incline. Do not operate the clutch pedalrapidly and repeatedly.
The shift points as shown above are recom-
mended for optimum fuel economy and per-formance. C070E03A-EAT
RECOMMENDED SHIFT POINTS
Shift
from-to
1-2 2-33-4 4-5 Recommended
mph (km/h)
15 (20)25 (40) 35 (55)45 (75)
The highly efficient Hyundai automatic trans- mission has four forward speeds and one re-verse speed. It has a conventional shift patternas shown in the illustration. At night, with the side lights or headlights switched on, the appropriate symbol on thequadrant will be illuminated according to therange selected. CAUTION: Never shift into "R" or "P" position whilst the vehicle is moving. NOTE: Depress the brake pedal and push the button when shifting. Push the button when shifting. The selector lever can be shifted freely.
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AUTOMATIC TRANSMISSION (Not all models)
C090A01HP.DAG

DRIVING YOUR HYUNDAI
2- 10
2. Transfer shift knob operation By turning the transfer shift knob(4H, 4L), both
axles of the vehicle are rigidly connected with each other. This improves the traction charac-teristics.
2H

4H
Turn the transfer shift knob from the 2H mode
to the 4H mode at speed below 50mph (80 km/h). It is not necessary to depress the clutchpedal (Manual Transmission) or put the shiftlever into "N(neutral)" position (Automatic Trans-mission). Perform this operation when drivingstraight.
4H

2H
Turn the transfer shift knob from the 4H mode
to the 2H mode at speed below 50mph (80 km/ h). It is not necessary to depress the clutchpedal (Manual Transmission) or put the shiftlever into "N(neutral)" position (Automatic Trans-mission). Perform this operation when drivingstraight.
4H

4L
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu- tral)" position (Automatic Transmission).
3. Select the 4L mode.
4L

4H
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu- tral)" position (Automatic Transmission).
3. Select the 4H mode.The 4WD LOW indicator light ( or ) will
be turned on to remind you that you are in the 4L mode.
CAUTION: Do not select 4WD (4H or 4L) mode on dry
paved roads. Especially on dry highway, never select the 4WD mode. Four-wheel driving on dry paved roads for a
long period will increase the fuel consump-tion with possible noise generation and ear-ly tyre wear. In addition, axle gear oil tem-perature increases with possible driving sys-tem part wear. D090E01HP-EAT
Driving Four-wheel drive safely
o The driving posture should be more upright; adjust the seat to a good position for easy steering and pedal operation.
o Be sure to wear the seat belt.
o Drive carefully when off the road and avoid dangerous areas.
o 4WD has higher ground clearance and a narrower track to make them capable of performing in a wide variety of off roadapplications. Specific design characteristicsgive them a higher centre of gravity thanordinary cars. An advantage of the higherground clearance is a better view of the roadallowing you to anticipate problems. Theyare not designed for cornering at the samespeeds as conventional 2-wheel drive vehi-cles any more than low-slung sports carsare designed to perform satisfactorily underoff-road conditions. If at all possible, avoidsharp turns or abrupt maneuvers. As withother vehicles of this type, failure to operatethis vehicle correctly may result in loss ofcontrol or vehicle rollover.
o Do not grip the inside or spokes of the steering wheel when driving off-road. Thesteering wheel could jerk and injure yourhands. Always firmly hold the outer steeringwheel when you are driving off-road.
o Drive at lower speeds in strong crosswinds. Because of your vehicle’s high centre ofgravity, its stability will be affected in cross-winds. Slower speeds ensure better vehiclecontrol.

DRIVING YOUR HYUNDAI
2- 12 Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds.
Because of your vehicle's high centre of gravity, its stability will be affected in cross-winds. Slower speeds ensure better vehiclecontrol.
(3) Check the brake condition after driving in wet or muddy conditions. Press the brakeseveral times as you move slowly until youfeel normal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes, etc.)
(5) The stopping distance of the full-time 4WD vehicle differs very little from that of the2WD vehicle.
When driving on a snow-covered road or a slippery, muddy surface, make sure thatyou keep a sufficient distance between yourvehicle and the one ahead of you.
(6) Since the driving torque is always applied to the 4 wheels, the performance of the full-time 4WD vehicle is greatly affected by thecondition of the tyres. Be sure to equip itwith all four tyres of the same size and type.o When replacement of any of the tyres or disc wheels is necessary, replace all ofthem.
o Rotate the tyres and check the tyre pres- sure at regular intervals.
(7) The full-time 4WD vehicle cannot be towed by an ordinary tow truck. Makesure that the vehicle is towed with itsfour wheels raised off the ground. o If the vehicle is towed with its only two
wheels raised off the ground, the 4WDsystem could be damaged.
o In unavoidable case, if the vehicle is being towed with all four wheels on theground, it should be towed only forwarddirection with rope.
o Whilst towing, check the following items.
1. The ignition switch is in "ACC" or"ON".
2. Place the shift lever in neutral (For Automatic Transmission, "N" posi-tion).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD ve- hicle, limit towing to 10 mph (15km/h) andnot for more than 1 mile (1.5km) at ANYTIME.
HHP241
Roll tester (Speedometor) Temporaryfree roller
LOW Mode
Full power to both axles, including a lower gear
ratio for low-speed applications that require extra power such as dry road surfaces, wetpavement, snow-covered roads and/or off-road.
Especially when increased drive power is re-
quired. "LOW" mode is not recommended on dry pave-
ment.
The 4WD LOW indicator light ( or )
will be tur-ned on to remind you that you are inthe LOW mode. 2. Transfer shift knob operation
AUTO

LOW
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission)
3. Turn the transfer shift knob to "LOW" mode.
LOW

AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu-tral)" position (Automatic Transmission).
3. Turn the transfer shift knob to "AUTO" mode.

DRIVING YOUR HYUNDAI 2- 15
DC170A1-E
WINTER MOTORING The onset of winter conditions subject motor
vehicles to greater operating demands. There- fore, the following suggestions will assist inmaintaining peak performance and reliabilityduring these periods:
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DRIVING FOR ECONOMY
You can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruisingspeed. Don't race between stoplights. Try toadjust your speed to that of the other trafficso you don't have to change speeds unnec-essarily. Avoid heavy traffic whenever pos-sible. Always maintain a safe distance fromother vehicles so you can avoid unneces-sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving ata moderate speed, especially on the high-way, is one of the most effective ways toreduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and alsoincrease wear on these components. In ad-dition, driving with your foot resting on thebrake pedal may cause the brakes to over-heat, which reduces their effectiveness andmay lead to more serious consequences.
o Take care of your tyres. Keep them inflated to the recommended pressure. Incorrect in-flation, either too much or too little, results inunnecessary tyre wear. Check the tyre pres-sures at least once a month. o Be sure that the wheels are aligned correct-
ly. Improper alignment can result from hittingcurbs or driving too fast over irregular sur-faces. Poor alignment causes faster tyrewear and may also result in other problemsas well as greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. Ifyou drive your car in severe conditions,more frequent maintenance is required (seeSection 5 for details).
o Keep your car clean. For maximum service, your Hyundai should be kept clean and freeof corrosive materials. It is especially impor-tant that mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuelconsumption and also contribute to corro-sion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic),turn off your engine and restart only whenyou're ready to go.
o Remember, your Hyundai does not require extended warm-up. As soon as the engineis running smoothly, you can drive away. Invery cold weather, however, give your en-gine a slightly longer warm-up period. o Don't "labour" or "over-rev" the engine.
Labouring is driving too slowly in too high agear resulting in the vehicle kangarooing. Ifthis happens, shift to a lower gear. Over-revving is racing the engine beyond its safelimit. This can be avoided by shifting at therecommended speeds.
o Use your air conditioning sparingly. The air conditioning system is operated by enginepower so your fuel economy is reducedwhen you use it.
C150A01A-EAT SMOOTH CORNERINGAvoid braking or gear changing in corners, especially when roads are wet. Ideally, cornersshould always be taken under gentle accelera-tion. If you follow these suggestions, tyre wearwill be held to a minimum.

IN CASE OF EMERGENCY 3-1
ZD000A1-A
3. IN CASE OF EMER-
GENCY
D010A01A-EAT
If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your vehicle will not start, contact Hyundai dealer or seek other qualified assistance.
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis.
CAUTION: If the engine refuses to start, no attempt
should be made to push or tow start the vehicle. Vehicles with automatic transmis- sion or fuel injection will not be able to be started in this manner since no drive istransmitted through the automatic trans-mission whilst the engine is not running,and in the case of fuel injected derivatives,the fuel pump will not operate under towstart conditions. In addition, if the vehicle isequipped with an exhaust catalyst, damageto the catalyst may result if the vehicle istow started. HPD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual transmis- sion, ensure that the clutch pedal is de-
pressed whilst cranking the engine. If thevehicle is fitted with automatic transmission,ensure that the transmission selector is atthe "P" or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean and alsotight.
3. If the ignition warning lights dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for informa-tion regarding engine starting when the bat-tery is discharged.
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3
D010C02A-EAT
If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con-nectors at glow plug and glow plug relay(ForDiesel Engine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.