2004 Hyundai Terracan brake rotor

FEATURES OF YOUR HYUNDAI 1- 43
B300A01Y-GAT SPEEDOMETERB300A01HP
B300A02HP
Reset Switch
Reset Switch
Gasoline Engine
Diesel Engine (2.5 TCI)
B280A01A-AAT FUEL GAUGE
B280A01HP
The needle on the gauge indicates the approxi- mate fuel level in the fuel tank. The fuel capacityis given in Section 9. B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE WARNING: Never remove the radiator cap when the en-gine is hot. The engine coolant is under pres-sure and could erupt and cause severe burns.Wait until the engine is cool before removingthe radiator cap. The needle on the engine coolant temperature gauge should stay in the normal range. If itmoves across the dial to "H" (Hot), pull over andstop as soon as possible and turn off the engine.Then open the hood and, after the engine hascooled, check the coolant level and the waterpump drive belt. If you suspect cooling systemtrouble, have your cooling system checked byHyundai dealer as soon as possible.
B290A01HP
B270A01A-GAT BRAKE PAD WEAR WARNING SOUND (If installed) The front disc brake pads have wear indicators that should make a high-pitched squealing orscraping noise when new pads are needed. Thesound may come and go or be heard all the timewhen the vehicle is moving. It may also be heardwhen the brake pedal is pushed down firmly.Excessive rotor damage will result if the wornpads are not replaced. See your Hyundai dealerimmediately.

VEHICLE MAINTENANCE REQUIREMENTS 5-5
I
R I I I I I I I I I II I I I
R
I
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUID AND FILTER BRAKE HOSES AND LINES BRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINTPOWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANTTRANSFER CASE OIL *1 AXLE GEAR OIL *1 PROPELLAR SHAFT CLEAN, BOLT RETIGHTENAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
1 2 3 4 5 67 8 9
10 11 12 13 1415 16 1718
F030C05HP-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
(2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
*1. Transfer Case Oil and Axle Gear Oil should be changed anytime they have been submerged in water.
NO. DESCRIPTION
I
R I I I I I I I I I II I I I I I15 12 30 24
45 36 60 4875 60
90 72105
84 120
96KILOMETERS X 1000 MONTHS
I
R I I I I I I I I I II I I I I I I I I I I I I I II I I I
I I I I I I I I II I I
R I I I I I I I I II I I II
R I
R I I I I I I I II I I I I I I I I I I I I I II I I
R
European Community Only Except European Community
See Note (1)Gasoline Engine Diesel Engine
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 ENGINE OIL AND FILTER (GASOLINE ENGINE) ENGINE OIL AND FILTER(DIESEL ENGINE (2.5 TCI))ENGINE OIL AND FILTER
(DIESEL ENGINE (2.9 CRDi))AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSMISSION OILAUTOMATIC TRANSMISSIONFLUID AND FILTERTRANSFER CASE OILAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
R R RR
II I I
R R R R
European Community OnlyExcept European CommunityEurope Countries OnlyExcept Europe Countries
A, B, C, F, H C, E G, H, I, JD, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, I C,E
F040A05HP-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot
weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or
vehicle towing
J - Driving over 170 km/h
MAINTENANCE ITEM
European Community Only Except European Community
DRIVING
CONDITION
MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KMEVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMEVERY 100,000 KMMORE FREQUENTLY

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 F070E02HP-GAT
o Automatic Transmission Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmissionare at normal operating temperature. Check theautomatic transmission fluid level with the en-gine running and the transmission in neutral,with the parking brake properly applied. UseMOBIL DEXRON- II when adding or changing
fluid. F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4. F070H01HP-GAT
o Rear Brake Drums/ Linings/Pads,
Parking Brake
Check the rear brake drums, linings and pads for scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT o Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting BoltsCheck the suspension connections for loose- ness or damage. Retighten to the specifiedtorque.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
F070C01A-AAT
o Coolant The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D01A-AAT
o Manual Transmission Oil Inspect the manual transmission oil according
to the maintenance schedule. NOTE:
If the oil level is low, check for possible
leaks before adding oil. Do not overfill.

CONTROLS AND EQUIPMENT1- 43
B270A01A-EAT BRAKE PAD WEAR WARNING SOUND (Not all models) The front disc brake pads have wear indicators
that should make a high-pitched squealing or scraping noise when new pads are needed.The sound may come and go or be heard all thetime when the vehicle is moving. It may also beheard when the brake pedal is pushed downfirmly. Excessive rotor damage will result if theworn pads are not replaced. See your Hyundaidealer immediately. NOTE: If the engine were not started within 2 sec-
onds after the preheating is completed, turn the ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again.
it to a complete stop in a safe location off theroadway.
After starting the engine, do not drive the vehi-
cle until the vacuum level is above 275 mmHgbelow atmosphere and warning light has turnedoff. If further trouble is experienced, the vehicleshould not be driven at all but taken to a dealerby a professional towing service. B265C02HP-EAT
Diesel Preheat Indication Light-amber
The indication light illuminates amber when the ignition switch is placed at the "ON" position.The engine can be started after the preheatindication light goes off. The illuminating timevaries with the water temperature.
B265A01B-EAT Fuel Filter Warning Light(Diesel Engine)
This light illuminates when the ignition switch is set to the "ON" position and goes off after theengine has started. If it lights up whilst theengine is running, it indicates that water hasaccumulated inside the fuel filter. If this hap-pens, remove the water from the fuel filter. (Refer to "Owner Maintenance") B265B01HP-GAT Brake Vacuum Warning Light(Diesel Engine)
WARNING:
If you suspect brake trouble, have your brakes checked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in serious injury or death.
The brake vacuum warning light should come onwhen the vacuum level in brake booster de-scends to about 275 mmHg or below. The brakesystem is designed to stop the vehicle withreserve assist if brake pedal is held down. Thisreserve is greatly reduced each time you releasethe brake. Without vacuum assist your vehiclecan still be stopped by pushing much harder onbrake pedal, however the stopping distance maybe much longer. If the light comes on at anyother time, you should slow the vehicle and bring
Water temperature (°F)(°C)
Below -22(-30)
-13(-25)-4(-20)
5(-15)
14(-10) 23(-5)32(0)
68(20) Illuminating time
(sec.)
26 201510
5.53.5 20

VEHICLE MAINTENANCE REQUIREMENTS 5-5
F040A05HP-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILES MORE FREQUENTLY
MAINTENANCE
OPERATIONMAINTENANCE ITEM
R
R R R II II
R R R I A, B, C, F, H C, EG, H, I, J D, E, F, G C, D, G, HC, D, G, H C, D, E, FC, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I
MAINTENANCE INTERVALS
DRIVING
CONDITION
F - More than 50% driving in heavy city traffic during hot weather above 32°F(90°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car,taxi,commercial car or vehicle towing
J - Driving over 100 MPH
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40cm) deep.

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070E02HP-GAT
o Automatic transmission fluid and
filter
The fluid level should be in the "HOT" range of the dipstick, after engine and transmissionand filter are at normal operating temperature.Check the Automatic and filter Transmissionand filter Fluid level with the engine runningand the transmission and filter in neutral, withthe parking brake properly applied. Use MOBILDEXRON- when adding or changing fluid.
F070F01A-AAT
o Brake hoses and lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Re-place any deteriorated or damaged parts im-mediately. F070G02A-AAT o Brake fluidCheck brake fluid level in the brake fluid reservoir. The level should be between "MIN"and "MAX" marks on the side of the reservoir.Use only hydraulic brake fluid conforming toDOT 3 or DOT 4. F070H01HP-AAT
o Rear brake drums, linings and pads
parking brake
Check the rear brake drums, linings and pads
for scoring, burning, leaking fluid, brokenparts, and excessive wear. Inspect the park-ing brake system including the parking brakelever and cables. For detailed service proce-dures, refer to the Shop Manual.
F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-age. F070K01A-AAT
o Exhaust pipe and muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or dam-age. Start the engine and listen carefully forany exhaust gas leakage. Tighten connec-tions or replace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-mended when filter is replaced. F060J01A-AAT
o Spark plugs (For Petrol Engine) Make sure to install new spark plugs of the
correct heat range.
F070C01A-AAT
o Coolant The coolant should be changed at the intervals specified in the maintenance sched-ule. F070D01HP-AAT
o Manual transmission oil Inspect the manual transmission oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possibleleaks before adding oil. Do not overfill.