2004 Hyundai Terracan clutch

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030C02HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
GENERAL MAINTENANCE COOLING SYSTEM COOLANTENGINE COOLANT SPECIFIC GRAVITY MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUID CLUTCH FLUID REAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS TRANSFER CASE OILAXLE GEAR OIL CLEAN PROPELLAR SHAFT/RETIGHTEN BOLTS REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare) LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMSROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN CHECK EMISSIONSCHECK 4 WHEEL ALIGNMENT
60 72
50 60
4048
I
R R
II
R
I
RR
III I II I II I II I II
I I I II I I I II I II I II I II I I
I
R I I II
RR I I II I
R II II I II I I
30 36
2024
I
R
I I II I I I II I II I II I II I I
I
R I I II
RR I I II I II I II I II I I
10 12
I I I II I I I II I
R
II II I II I I
MILES X 1000 MONTHS
NO. DESCRIPTION
1 23 4 5 67 8 9
1011 12 1314 15 1617 18 1920 21
22 23
PETROL ENGINE DIESEL ENGINE

OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE G010A01HP-EAT
PETROL ENGINE COMPARTMENT (3.5 V6)
1. Windscreen washer fluid reservoir
2. Power steering fluid reservoir
3. Clutch fluid reservoir (Not all models)
4. Brake fluid reservoir
5. Engine cover 6. Engine oil filler cap
7. Automatic transmission fluid level dipstick
(Vehicle with Automatic Transmission)
8. Battery
9. Fuse and relay box 10. Air cleaner
11. Radiator cap
12. Engine oil level dipstick
13. Coolant reservoir cap
6
G010A02HP-E
CAUTION: When inspecting or servicing the en- gine, you should handle tools andother heavy objects carefully so thatthe plastic cover of the engine is notdamaged.
1
234 5 6 7
8
9
10 9
11 12 13

OWNER MAINTENANCE
6-2
G010C01HP-EAT
DIESEL ENGINE COMPARTMENT (2.9 CRDi)
1. Windscreen washer fluid reservoir
2. Brake fluid reservoir
3. Clutch fluid reservoir (Not all models)
4. Engine cover 5. Automatic transmission fluid level dipstick
(Vehicle with Automatic Transmission)
6. Battery
7. Fuse and relay box
8. Air cleaner 9. Engine oil level dipstick
10. Radiator cap
11. Engine oil filler cap
12. Fuel filter
13. Power steering fluid reservoir
14. Coolant reservoir capG010C01HP-D
CAUTION: When inspecting or servicing the en- gine, you should handle tools andother heavy objects carefully so thatthe plastic cover of the engine is notdamaged.
12
34 56
8 9 10 11 12 7 137
14

OWNER MAINTENANCE 6-13
G130A01HP.DAG
corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continuedsafe operation of the system. Brake fluid willcause rapid and serious damage topaintwork. If accidental spillage occurs, theaffected area must be rinsed with waterimmediately. Do not allow brake fluid tocome into contact with the eyes or to beingested and ensure that fluid is safely storedaway form the reach of children.
SG130A1-C
CHECKING THE CLUTCH FLUID To Check the Clutch Fluid The clutch fluid level in the master cylinder
should be checked when performing other un- der bonnet checks. The system should bechecked for leakage at the same time.
Ensure that the clutch fluid level is always
between the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately. SG130B2-E
Adding Fluid
Recommended brake fluid conforming to DOT
3 or DOT 4 should be used. The reservoir capmust be fully tightened to avoid contaminationfrom foreign matter or moisture.
CAUTION: Brake fluid is hygroscopic and should never
be stored in an unsealed container. Do not allow petroleum base fluid to contaminatethe brake fluid since damage to the rubberseals of the system may result.
WARNING: Brake fluid will cause rapid and serious
damage to paintwork. If accidental spillage occurs, the affected area must be rinsedwith water immediately. Do not allow brakefluid to come into contact with the eyes or tobe ingested and ensure that fluid is safelystored away form the reach of children.
Petrol Engine
G130A03HP-E
Diesel Engine

OWNER MAINTENANCE 6-15
YG170A1-E CLUTCH PEDAL
SSA6160A
0.24~0.51 in. (6~13 mm)
The clutch pedal freeplay must lie within the limits shown. Incorrect freeplay can result inpremature wear of the clutch linings and re-lease bearing. Excessive free-play can result ingear selection difficulties. If the freeplay is incorrect, the clutch cable should be adjusted by a Hyundai dealer. G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjustedor repaired if necessary.
G150A01HP
Maximum
1.18 in (30 mm)
YG180A1-E STEERING WHEEL

VEHICLE SPECIFICATIONS
9-4 Oil & Coolant
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBILE DEXRON- II
ATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE -22°F (-30°C)]MOBIL INFILREX 33HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE-22°F (-30°C)]Ethylene glycol base for aluminiumPSF-3 or ATF Dexron 2DOT 3 or DOT 4 Equivalent
Q'ty (lmp.qts)(litre)
2.82 (3.2) Petrol : 9.24(10.5), Diesel : 10.38 (11.8)1.25(1.42)Part-time 4WD : 1.58(1.8)Full-time 4WD : 1.14(1.3) NO.7 : 2.9(2.6) NO.7.5 : 2.46(2.8) Petrol : 9.68 (11), Diesel : 5.28(9) 1.14 (1.3)As required
Item
Transmission Manual
Fluid AutoTransfer case oilFront axle gear oil Rear axle gear oil Coolant Power steering gearBrakes and clutch fluid
J080A06HP-EAT LUBRICATION CHART
With LSD Without LSD

INDEX10-1
C Catalytic Converter
............................................................................. 7-2
Child Restraint System .......................................................... 1-20 ~ 1-25
Child-Proof Rear Door Lock ......... ...................................................... 1-6
Cigar Lighter ..................................................................................... 1-52
Clock ................................................................................................. 1-50
Clutch Checking fluid ................................................................................ 6-13
Pedal freeplay ............................................................................... 6-15
Cooling Fans ..................................................................................... 6-18
Cruise Control ........................................................................ 1-66 ~ 1-67
DDaily Operating Checks ...................................................................... 6-3
Defrosting/Defogging ......................................................................... 1-72
Door Locking, unlocking front door with a key ........................................ 1-5
Drink Holder ...................................................................................... 1-53
Drive Belts ............................................................................... 6-14, 6-16
Driving Driving for economy ...................................................................... 2-15
Smooth cornering .......................................................................... 2-15
Winter motoring ............................................................................. 2-15
HPK000A1-E 10. INDEX
A Air Cleaner Filter ................................................................................. 6-9
Air Conditioning
Maintenance .................................................................................. 6-14
Operation ....................................................................................... 1-73
Switch ............................................................................................ 1-73
Airbag ..................................................................................... 1-26 ~ 1-30
Antenna ............................................................................................. 1-83
Apperance Care ......................................................................... 4-1 ~ 4-4
Ashtray .............................................................................................. 1-53
Automatic Heating and Cooling Control System ...................1-75 ~ 1-80
BBattery ............................................................................................... 6-18
Bi-Level Heating ................................................................................ 1-71
Bonnet Release ................................................................................ 1-63
Brake
Anti-lock system .............................................................................. 2-9
Brake system checking ................................................................. 6-12
Effective braking ........................................................................... 2-14
Fluid ............................................................................................... 6-12
Pedal clearance ............................................................................ 6-16
Pedal freeplay ............................................................................... 6-15
10