2004 Hyundai Coupe fuel pump

FEATURES OF YOUR HYUNDAI 1- 1
1. FEATURES OF
YOUR HYUNDAI
B010A01GK
B010A02A-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline Unleaded gasoline with a Pump Octane Rating of 87 (Research Octane Number 91) or highermust be used in Hyundai vehicle. If leaded gaso-line is used, it will cause the catalytic converter tobecome ineffective and the emission controlsystem to malfunction.This can also result in increased maintenanceexpense. To avoid accidental use of leaded fuel,the large nozzle used with leaded gasoline atservice stations can not be inserted into fuel tankopening of Hyundai vehicle. NOTE:
o For some countries, Hyundai vehicles are
designed to use leaded gasoline. Whenyou are going to use leaded gasoline, askto Hyundai dealer whether leaded gaso-line in your vehicle is available or not.
o Octane Rating of leaded gasoline is same with unleaded one.
B010B01A-AAT What About Gasohol? Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grain alcohol) may be usedin your Hyundai. However, if your engine devel-ops driveability problems, the use of 100% un-leaded gasoline is recommended. Fuels withunspecified quantities of alcohol, or alcoholsother than ethanol, should not be used. B010D01S-AAT Do not Use Methanol Fuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel canreduce vehicle performance and damage com-ponents of the fuel system. CAUTION: Your Hyundai's New Vehicle Limited War-ranty may not cover damage to the fuel sys-tem and performance problems that arecaused by the use of methanol or fuels con-taining methanol. B010E01A-AAT Gasolines for Cleaner AirTo help contribute to cleaner air, Hyundai recom- mends that you use gasolines treated with deter-gent additives, which help prevent deposit for-mation in the engine. These gasolines will helpthe engine run cleaner and enhance performanceof the Emission Control System. B010F01A-AAT Operation in Foreign Countries If you are going to drive your Hyundai in another country, be sure to:
o Observe all regulations regarding registra-
tion and insurance.
o Determine that acceptable fuel is available. B020A01S-GAT BREAKING IN YOUR NEW HYUNDAI During the First 2,000 Km (1,200 Miles) No formal "break-in" procedure is required with your new Hyundai. However, you can contributeto the economical operation and durability of yourHyundai by observing the following recommen-dations during the first 2,000 km (1,200 miles).
o Don't drive faster than 88 km/h (55 mph).
o While driving, keep your engine speed (rpm, or revolutions per minute) between 2,000 rpmand 4,000 rpm.
o Use moderate acceleration. Don't start, de- press the accelerator pedal fully.
1

FEATURES OF YOUR HYUNDAI
1- 28
B260J01S-GAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhile the engine is running, there is a malfunctionin the electrical charging system. If the lightcomes on while you are driving, stop, turn off theengine and check under the hood. First, makecertain the generator drive belt is in place. If it is,check the tension of the belt.And then, have the system checked by yourHyundai dealer. CAUTION: If the drive belt (generator belt) is loose,broken, or mission while the vehicle is driv-ing, there may be a serious malfunction, en-gine could overheat because this belt alsodrives the water pump. B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a dooris not completely closed.
B260H01GK-AAT Parking Brake/Low Brake Fluid Level Warning Light
CAUTION: If you suspect brake trouble, have your brakeschecked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in a serious injury or death. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake is ap-plied and the ignition switch is turned to "ON" or"START". After the engine is started, the lightshould go out in three seconds.If the parking brake is not applied, the warninglight should come on when the ignition switch isturned to "ON" or "START", then go out in threeseconds. If the light comes on at any other time,you should slow the vehicle and bring it to acomplete stop in a safe location off the roadway.The brake fluid level warning light indicates thatthe brake fluid level in the brake master cylinderis low and hydraulic brake fluid conforming toDOT 3 or DOT 4 specifications should be added.After adding fluid, if no other trouble is found, thecar should be immediately and carefully driven toa Hyundai dealer for inspection. If further troubleis experienced, the vehicle should not be drivenat all but taken to a dealer by a professionaltowing service or some other safe method. Your Hyundai is equipped with dual-diagonalbraking systems. This means you still have brak-ing on two wheels even if one of the dual systemsshould fail. With only one of the dual systemsworking, more than normal pedal travel andgreater pedal pressure are required to stop thecar. Also, the car will not stop in as short adistance with only half of the brake system work-ing. If the brakes fail while you are driving, shift toa lower gear for additional engine braking andstop the car as soon as it is safe to do so.
B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire and damage the catalytic con-verter.
B260K01F-AAT Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed and latched.
B265C01O-AAT Traction Control Indicator Lights (If installed)
The traction control indicators change operation according to the ignition switch position andwhether the system is in operation or not.They will illuminate when the ignition key isturned to the "ON" position, but should go outafter three seconds. If the TCS or TCS-OFF

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 1 2 3 4 5 6 7 8 9
10 ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER (SG OR ABOVE) See Note (1) DRIVE BELT FUEL FILTER (MPI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS SPARK PLUGS (PLATINUM COATED) VALVE CLEARENCE (2.0L)
F030A01GK-GAT
SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehi cle services to protect
your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B03GK-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
NO. DESCRIPTION105 84
R
I I 120
96
R I I I I I
R
90 72
R II I
R I I
R R
75 60
R
I I
60 48
R I I I I I I
R
45 36
R I I I
30 24
R I I I I
R
15 12
R
I I
KILOMETERS X 1000 MONTHS
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R"
FOR 2.0 DOHC CVVT : SH (API), GF-1 (ILSAC) OR ABOVE
(2) FOR EVERY 40,000 KM: "R"
(3) FOR EVERY 96,000 KM OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
See Note (2)
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
See Note (3)

VEHICLE SPECIFICATIONS 9-1
J030A01GK-GAT TIRE
1.6L
MF 60AH 90A
Dual hydraulic with brake booster Ventilated discSolid discCable
9. VEHICLE SPECIFICATIONS
J010A01GK-GAT MEASUREMENT
J060A01F-AAT FUEL SYSTEM
Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)132 mm (5.20 in.)Vane type
195/65 R15 205/55 R16, 215/45 R17
StandardOption
Overall length Overall widthOverall height (unladen)Wheel base
Front Rear
4395(173)
1760(69.3) 1330(52.4)2530(99.6)1490(58.7)1490(58.7)
Wheel tread mm (in.)
J020A01GK-GAT POWER STEERING
Fuel tank capacity Liter
55 US.gal
14.5 Imp.gal
12
J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
J050A01GK-GAT BRAKE Type Front brake typeRear brake typeParking brake
J035A01GK-GAT SPARE TIRE
T125/70 R16 (Temporary)
Standard
2.0L
MF 68AH 90A2.7L
MF 68AH 95A
9

1CONTROLS AND EQUIPMENT
2FUEL RECOMMENDATIONS
B010A01A-EAT THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL.SERIOUS DAMAGE WILL RESULTFROM THE USE OF LEADED FUEL. Unleaded fuel with a Reasearch Oc- tane Number (RON) of 91 or higher must be used in this vehicle.To prevent accidental charging of the fuel tank with leaded fuel, a small diameter filler neck along with arestrictor flap are fitted to ensure that only unleaded fuel pump nozzles may enter the filler neck. However, care must be exercised when refuelling thevehicle tank from jerry cans or bymeans of a funnel that the fuel being used is unleaded. The use of leaded fuel in this vehiclewill result in irreversible pollution of the catalyst element. Such pollution will prevent correct operation of the cata-lyst and give rise to increased operat- ing temperatures leading to the cata- lyst element melting and restricting theexhaust flow along with an increase in exhaust emission levels.
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B010A02GK
UNLEADED
FUEL ONLY
CAUTION:
The vehicle warranty will not ex- tend to damage arising from theuse of incorrect fuels. ZB010C1-E "Alternative fuels" Fuels which contain methanol or etha- nol must not be used. ZB010F2-A Fuels for Cleaner Air To help contribute to cleaner air, Hyundai recommends that you use fuels treated with detergent additives, which help to prevent deposit forma-tion in the engine. These fuels will help the engines run cleaner and the Emis- sion Control System performance.
ZB010D1-E Operation in Foreign Countries Drivers of vehicles which are to be operated in foreign countries must satisfy themselves that:
o The vehicle meets all local regula-
tions with respect to insurance, specifications etc..
o The correct types and grades of fuel
are available for satisfactory opera-tion of the vehicle.

1CONTROLS AND EQUIPMENT
42
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SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the lamp fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealershould be contacted. If the lamp illumi- nates whilst the vehicle is being driven, stop the vehicle as soon as it is safe todo so and check the condition of the generator drive belt. If the belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
SB210P1-E LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed.Ensure that the lamp is extinguished prior to driving the vehicle.
B260B01JM-AATSRS (Airbag) Service Re- minder Indicator (SRI)(Not all models)
The SRS service reminder indicator (SRI) comes on for about 6 seconds after key is turned to the "ON" positionor after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
SB210N2-E HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp in- dicates when the hatchback door isopen or is not fully closed. Ensure that the lamp has extinguished prior to driving the vehicle.

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
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SD020A1-E Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuel system diagnosis.
WARNING:
If the engine refuses to start, noattempt should be made to push ortow start the vehicle. Vehicles with automatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans- mitted through the automatictransaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pumpwill not operate under tow start conditions. In addition, if the ve- hicle is equipped with an exhaustcatalyst, damage to the catalyst may result if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fittedwith automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that theseare clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and thebattery terminals have beenchecked, a discharged battery is indicated. D010B01GK
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting" for information regarding engine starting when the battery is dis- charged.

3 IN CASE OF EMERGENCY
4
7. Swithc "ON" the main beam
headlamps before carefully remov- ing the jumper cables have been removed, switch "OFF" the main beam geadlamps. SD040A2-E If the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If coolant is running out under the car or steam is coming out fromunder the bonnet stop the engine. Do not open the bonnet until thecoolant has stopped running or the steaming has stopped. If there is no visible loss of coolant and no steam,leave the engine running and check to be sure the engine cooling fan is operating.If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfac-tory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it).
IF THE ENGINE OVERHEATS
1. Ensure that the booster battery is 12 volt type. If the booster battery is installed in another vehicle, ensure that the two vehicles are not touch- ing.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the ve- hicle providing the jump start is run- ning prior to connection of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the boosterbattery and the other end to thepositive (+) terminal of the dis- charged battery.
5. Attach the black jump cable to the negative (-) terminal of thebooster battery, and the other end to a ground point within the enginecompartment of the vehicle with the flat battery. Do not connect to the negative battery terminal of the flatbattery since sparks may be gener- ated with the subsequent risk of explosion.
6. Raise the booster vehicle engine speed to 2,000 r.p.m. and start theengine of the vehicle with the flatbattery. CAUTION:
If the jump cable is incorrectly in-stalled, damage to the vehicle elec-trical system may occur, in particu- lar the electronic components such as the Fuel Injection system com- puter and the Automatic Transaxle computer. The battery must neverbe disconnected whilst the engine is running.
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