2004 DODGE SPRINTER oil

188 WHAT TO DO IN EMERGENCIES
Procedure:
1. Park the vehicle on a firm, level, non-slippery
surface.
2. Switch on the hazard warning flasher switch, apply
the parking brake, and place the transmission
selector in "P".
WARNING!
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into ei-
ther side of the vehicle. To help avoid personal in-
jury, use the jack only to lift the vehicle during a
wheel change. Never get beneath the vehicle
while it is supported by the jack only.
Keep hands and feet away from the area under the
lifted vehicle. Always firmly set parking brake
and block wheels before raising vehicle with jack.
Do not disengage parking brake while the vehicle
is raised.
Always use the jack on a level surface.
Do not change wheels on either steep uphill or
downhill grades. Be sure that the jack arm end is
fully seated in the jack take-up bracket. The
vehicle may begin to move and fall from the jack
which could cause serious or fatal personal injury
and property damage.
Always lower the vehicle onto sufficient capacity
jack stands before working under the vehicle.
Precautions when changing a wheel:
For the torque, refer to "Installing a wheel";
Do not damage, grease or oil wheel bolts or their
threads.
Do not jack the vehicle up more than 1.2 in (30
mm) between the tire and the surface. Otherwise,
the vehicle may tip over and may cause serious
injury or death to you or others.
Precautions when changing a wheel:
For the torque, refer to "Installing a wheel";
Do not damage, grease or oil wheel bolts or their
threads.
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196 WHAT TO DO IN EMERGENCIESINSTALLING A WHEELWheel bolts for pressed steel wheels (1)
Wheel bolts for light-alloy wheels (Optional) (2)NOTE: The optional light alloy wheels are supplied
with 5 short wheel lug bolts enclosed for the steel spare
wheel in the vehicle tool kit.
 Before fitting the spare wheel, clean rust and dirt off
the contact surfaces of the wheel and the wheel hub,
and from the wheel bolts.
 Note the specified wheel and tire size, tire load
capacity and speed code.
 Do not change the tire’s direction of rotation.
 Do not damage, grease or oil wheel bolts or their
threads.
WARNING!
Different wheel bolts are required for pressed
steel and light-alloy wheels.
Incorrect wheel lug bolts for the wheels could
work loose, thereby causing you to lose control of
the vehicle. This could cause an accident resulting
in severe personal injuries and and property
damage.
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WHAT TO DO IN EMERGENCIES 197
6
Centering wheels with wheel bolts
 If dual assemblies are used, before placement the
inner wheel should be inspected to ensure that all
ball bearing rings are in proper position.
 Install the wheel and snug the wheel bolts.
 Slightly tighten wheel bolts.
 Slowly open jack release valve to lower vehicle until
tire is resting on ground.
 Tighten the wheel bolts in a crosswise pattern to the
specified torque with a torque wrench.
Tightening torque for 8,550 lbs (3,880 kgs)
(vehicle type 2500 C/HC/SHC):
Steel wheel – 177 lbf.ft ±7 lbf.ft (240 N.m ±10 N.m)
Light alloy wheel – 138 lbf.ft ±14 lbf.ft
(190 N.m ±20 N.m)
WARNING!
Incorrect mounting bolts or improperly tightened
mounting bolts can cause the wheel to come off.
To avoid the risk of serious or fatal injuries or ve-
hicle damage, please bear the following points in
mind:• Always replace wheel bolts that are damaged or
rusted.• Never apply oil or grease to wheel bolts• If a wheel hub thread is damaged, you must not
drive the vehicle. Consult a qualified specialist
workshop.
WARNING!
Do not tighten the wheel bolts and wheel nuts
completely while the vehicle is still jacked up.
The vehicle could tip.
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MAINTAINING YOUR VEHICLE
7
CONTENTS
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 205

Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 207

Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 207Disposal of Service Products . . . . . . . . . . . . . . 208

Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208Windshield Washer System Fluid Reservoir . 209Air Filter Restriction Indicator (Optional) . . . 209Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 210Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Hydraulic Brake System, Clutch Mechanism
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Checking Coolant Level . . . . . . . . . . . . . . . . . . 213

Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216Disconnecting the Battery . . . . . . . . . . . . . . . . . 216Reconnecting the Battery . . . . . . . . . . . . . . . . . . 217Charging the Battery . . . . . . . . . . . . . . . . . . . . . 217

Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 218Appearance Car and Corrosion Protection . . 219Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 221Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Paintwork, Painted Body Components . . . . . . 221Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 221Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 222Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 222Headlamps, Taillamps, Turn Signal Lenses . . 222Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . 223
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206 MAINTAINING YOUR VEHICLELegend For Engine Compartment
1. Windshield washer system fluid reservoir.
2. Maintenance indicator for air cleaner element
(Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt.
Auxiliary drive (Optional) refer to “Auxiliary
drive“.6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box
(These special fuses should only be replaced at by
an authorized Sprinter Dealer).Freightliner-all.book Pag e 206 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 207
7
SPRINTER ORIGINAL PARTSEvery authorized Sprinter Dealer maintains a stock of
Sprinter original parts for maintenance and repair
work.
Sprinter original parts are subjected to the most
stringent quality inspections and will ensure that the
vehicle is maintained at a high level of operating
efficiency and safety, and that it maintains its value.
Each part has been specifically designed and
manufactured or selected and approved for use in
Sprinter vehicles.
It is therefore best to use only Sprinter original parts.
For cost-effective repairs in accordance with sound
recycling principles, the use of non-genuine parts and
accessories not authorized by the manufacturer could
damage the vehicle or compromise its durability or
safety.
When ordering original parts, always provide the
vehicle identification number and the engine number.
SERVICE PRODUCTSMechanical elements and the lubricants used for them
must be carefully matched.
For this reason, only brands tested and approved by
the manufacturer should be used. Please contact your
Sprinter Dealer to obtain the necessary information.
No lubricant additives should be used.
The use of such additives could affect your warranty
rights. Information is available from any authorized
Sprinter Dealer.
For specifications of engine oils, coolant and brake
fluid, contact your
authorized
Sprinter
Dealer.
WARNING!
If handled incorrectly, service products can consti-
tute a health risk for people and an environmental
hazard.
Always observe relevant guidelines for handling,
storing and disposing of service products.
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208 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELA TED COMPONENT WA RRA NTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a MERCEDES-BENZ heavy-duty
on highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULA R CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element
maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid
level.
 Coolant level.
 Tire and spare wheel condition and pressures of the
same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.
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MAINTAININ G YOUR VEHICLE 209
7
Windshield Washer System Fluid Reservoir1. Washer system fluid reservoir
When topping off, add windshield washer fluid ("S"
for summer or "W" for winter) to the water.
Capacity of fluid reservoir (1): about 7.4 US qt (7 liters).
A ir Filter Restriction Indicator (Optional)The indicator on the air filter housing in the engine
compartment shows the degree of contamination in the
air filter element. If the red field reaches the 100 %
range, the air filter element should be replaced as soon
as possible.Engine OilsUse engine oils approved to MB 228.3 or MB 228.5 that
are also licensed to API CI-4.
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