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²Highway DrivingÐreduce your speed.
²Air ConditioningÐturn it off temporarily.
²Hilly TerrainÐTurn overdrive off.
See Cooling System Operating information in the Service
and Maintenance section of this manual for more infor-
mation.
Automatic Transmission Oil Temperature Warning
Light
All vehicles with heavy duty transmission oil cooling are
equipped with a transmission sump oil temperature
sensor and warning light. If elevated transmission tem-
peratures are encountered, the engine controller will
select the most desirable gear until the transmission
temperatures are reduced. If transmission oil tempera-
tures continue to rise, a warning light located in theinstrument cluster will illuminate. If this should occur,
stop the vehicle, shift to Neutral, and run the engine at
idle or faster until the light goes off.
Towing With An Automatic Transmission
Vehicles equipped with an automatic transmission may
shift into and out of Overdrive, or a lower gear, when
driving in hilly areas, when heavily loaded, or when
towing into heavy winds.
When this condition occurs, press the ªTOW/HAULº
button or shift into a lower gear to prevent excessive
transmission wear and/or overheating, and to provide
better engine braking.
NOTE:Do not exceed the following RPM while manu-
ally downshifting:
²5.9L Diesel Engines 3200 RPM.
STARTING AND OPERATING 281
5
Page 295 of 426
WHAT TO DO IN EMERGENCIES
CONTENTS
mHazard Warning Lights..................296
mAdding Fuel Ð 24±Valve Cummins Turbo
Diesel...............................297
mJack Location..........................298
NAll Models..........................298
mChanging A Flat Tire....................299
NRemoving The Spare Tire................299
NTire Changing Procedure................300
mHoisting.............................309mJump-Starting.........................310
NWith Portable Starting Unit..............313
mFreeing A Stuck Vehicle..................313
mEmergency Tow Hooks Ð If Equipped........314
mTowing A Disabled Vehicle................315
N4-Wheel- Drive Vehicles.................315
N2±Wheel- Drive Vehicles................315
6
Page 296 of 426
HAZARD WARNING LIGHTS
The Hazard Warning switch is mounted on the top of the
steering column as shown in the illustration.
To engage the Hazard Warning lights, depress the button
on the top of the steering column. When the Hazard
Warning switch is activated, all directional turn signalswill flash off and on to warn oncoming traffic of an
emergency. Push the button a second time to turn off the
flashers.
This is an emergency warning system and should not be
used when the vehicle is in motion. Use it when your
vehicle is disabled and is creating a safety hazard for
other motorists.
When you must leave the vehicle to seek assistance, the
Hazard Warning lights will continue to operate even
though the ignition switch is OFF.
NOTE:With extended use, the Hazard Warning lights
may discharge your battery.
296 WHAT TO DO IN EMERGENCIES
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WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped end
of the nuts toward the wheel on 2500/3500 single rear
wheel (SRW) models. On 3500 dual rear wheel models
(DRW) the lug nuts are a two piece assembly with a flat
face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. Correct nut tightness is 135 ft.
lbs. (183 N´m) torque for 2500/3500 single rear wheel(SRW) models and 145 ft. lbs. (197 N´m) for 3500 dual rear
wheel models. If in doubt about the correct tightness,
have them checked with a torque wrench by your dealer
or at a service station.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle.
Always stow the jack parts and the extra tire and
wheel in the places provided.
7. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
8. Lower the jack to its fully closed position. If the jack
will not lower by turning the dial (thumb wheel) by
WHAT TO DO IN EMERGENCIES 305
6
Page 310 of 426

JUMP-STARTING
WARNING!
To prevent personal injury or damage to clothing, do
not allow battery fluid to contact eyes, skin or
fabrics. Do not lean over a battery when connecting
jumper cables or allow cable clamps to touch each
other. Keep open flames or sparks away from battery
vent holes. Always wear eye protection when work-
ing with batteries.
Do not use a booster battery or any other booster
source that has a greater than 12 volt system, i.e. do
not use a 24 volt power source.
NOTE:Replacement batteries should both be of equal
size to prevent damage to the vehicles charging system.
Your vehicle is equipped with two 12±volt batteries. If it
becomes necessary to use a booster battery, with jumper
cables, to start a vehicle's engine because its batteries are
discharged, the following procedure should be followed:
Set the parking brake and place an automatic transmis-
sion in PARK (or NEUTRAL for a manual transmission).
Turn off lights, heater and other electrical loads. Observe
charge indicator (if equipped) in both batteries. If indica-
tor (if equipped) is light or yellow on either battery,
replace that battery.
310 WHAT TO DO IN EMERGENCIES
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WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting
out the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
With Portable Starting Unit
There are many types of these units available. Follow the
manufacturer's instructions for necessary precautions
and operation.
CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12 Volts D.C. or damage to
battery, starter motor, alternator, or electrical system
may occur.
FREEING A STUCK VEHICLE
If vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between DRIVE and REVERSE,
while applying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
WHAT TO DO IN EMERGENCIES 313
6
Page 337 of 426
To determine the battery charge, check the battery test
indicator (if equipped) on top of each battery. If the test
indicator (if equipped) appears light or yellow, replace
the battery.
NOTE:Replacement batteries should both be of equal
capacity to prevent damage to the vehicle's charging
system.CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked (+) positive
and negative (-) and identified on the battery case.
Also, if a ªfast chargerº is used while battery is in
vehicle, disconnect both vehicle battery cables be-
fore connecting the charger to battery. Do not use a
ªfast chargerº to provide starting voltage.
WARNING!
Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Always wash hands
after handling the battery.
MAINTAINING YOUR VEHICLE 337
7
Page 412 of 426

Air Cleaner, Engine...................331,358
Air Conditioner Maintenance............... 338
Air Conditioning Refrigerant.............338,339
Air Conditioning System................187,338
Air Conditioning System, Zone Control........ 191
Air Filter.............................. 331
Air Pressure, Tires....................252,259
Airbag..............................45,50
Airbag Light.........................70,144
Airbag On/Off Switch..................... 50
Airbag, Side............................ 53
Alarm..............................29,147
Alignment and Balance................... 258
Alterations/Modifications, Vehicle............. 7
Antifreeze (Engine Coolant)................ 345
Capacities........................... 379
Anti-Lock Warning Light...............146,242
Anti-Theft System.....................29,147
Appearance Care........................ 362Ashtray............................... 127
Automatic Transmission................... 353
Adding Fluid......................... 353
Fluid and Filter Changes................. 354
Fluid Level Check...................... 353
Fluid Type........................354,381
Shift Indicator........................ 147
Shifting............................. 218
Special Additives...................... 355
Axle Fluid.......................274,351,381
Axle Lubrication.....................274,351
Ball Joints............................. 340
Battery............................... 336
Blanket..........................213,338
Emergency Starting..................... 310
Bearings.............................. 355
Belts, Drive............................ 331
Belts, Seat.............................. 34
412 INDEX