2004 DODGE RAM 2500 DIESEL fuel pressure

Children Too Large for Booster Seats
Children who are large enough to wear the shoulder belt
comfortably, and whose legs are long enough to bend
over the front of the seat when their back is against the
seat back should use the lap/shoulder belt in a rear seat.
²Make sure that the child is upright in the seat.
²The lap portion should be low on the hips and as snug
as possible.
²Check belt fit periodically. A child's squirming or
slouching can move the belt out of position.
If the shoulder belt contacts the face or neck, move the
child closer to the center of the vehicle. Never allow a
child to put the shoulder belt under an arm or behind
their back.
NEW ENGINE BREAK-IN
Your Cummins 24 Valve Turbo Diesel engine does not
require a normal break-in period due to its construction.
Normal operation is allowed, provided the following
recommendations are followed:
NOTE:Light duty operation such as light trailer towing
or no load operation, will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time.
²Warm up the engine before placing it under load.
²Do not operate the engine at idle for prolonged
periods.
²Use the appropriate transmission gear to prevent
engine lugging.
²Observe vehicle oil pressure and temperature indica-
tors.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 67
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Safety Checks You Should Make Inside The
Vehicle
Seat Belts
Inspect the belt system periodically, checking for cuts,
frays and loose parts. Damaged parts must be replaced
immediately. Do not disassemble or modify the system.
Seat belt assemblies must be replaced after an accident if
they have been damaged (bent retractor, torn webbing, etc.)
or if the front airbags have deployed. If there is any question
regarding belt or retractor condition, replace the belt.
Airbag Light
The light should come on and remain on for 6 to 8
seconds as a bulb check when the ignition switch is first
turned ON. If the light is not lit during starting, see you
authorized dealer. If the light stays on, flickers or comes
on while driving, have the system checked by an autho-
rized dealer. If there is a problem with the airbag light the
seatbelt light will flash.
Safety Checks You Should Make Outside The
Vehicle
Tires
Examine tires for tread wear or uneven wear patterns.
Check for stones, nails, glass or other objects lodged in
the tread.
Inspect for tread cuts or sidewall cracks. Check wheel
nuts for tightness and tires for proper pressure.
Lights
Check the operation of all exterior lights. Check turn signal
and high beam indicator lights on the instrument panel.
Door Latches
Check for positive closing, latching and locking.
Fluid Leaks
Check area under vehicle after overnight parking for fuel,
water, oil, or other fluid leaks. Also, if fuel fumes are
detected the cause should be located and corrected.
70 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

27. Low Fuel Warning Light
Glows when the pointer is between ªEº and 1/8
indication mark (approximately 15% of tank vol-
ume) on the fuel gauge. When the fuel gauge
pointer is on ªEº (equivalent to Distance To Empty [DTE]
= 0 on the overhead console if so equipped) there is
reserve fuel capacity, which corresponds to approxi-
mately 8% of tank volume. This reserve capacity was put
in place to prevent the likelihood of customers running
out of fuel when operating at maximum load conditions
in areas where there aren't many gas stations.
Ram fuel tank volumes are as follows:
²34 gallons - 2500/3500 short box models
²35 gallons - 2500/3500 long box models28. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. If this
light comes on, stop the vehicle and run the
engine at idle or faster, with the transmission in NEU-
TRAL until the light goes off.
29. Check Gages
This light illuminates when the Voltmeter, Engine
Oil Pressure or Engine Coolant Temperature
gages indicate a reading either too high or too low.
Examine the gages carefully, and follow the instructions
above for each indicated problem.
150 UNDERSTANDING YOUR INSTRUMENT PANEL

NOTE:When the ignition switch is turned to OFF, the
Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant
Temperature gages may not show accurate readings.
When the engine is not running, turn the ignition switch
to ON to obtain accurate readings.
ELECTRONIC DIGITAL CLOCK
The clock and radio each use the display panel built into
the radio. A digital readout shows the time in hours and
minutes whenever the ignition switch is in the ªONº or
ªACCº position.
When the ignition switch is in the ªOFFº position, or
when the radio frequency is being displayed, time keep-
ing is accurately maintained.
Clock Setting Procedure
1. Turn the ignition switch to the ªONº or ªACCº
position. Using the point of a ballpoint pen or similar
object, press either the ªHº (Hour) or ªMº (Minute)
buttons on the radio. The display will show the time.
2. Press the ªHº button to set hours or the ªMº button to
set minutes. The time setting will increase each time you
press a button.
UNDERSTANDING YOUR INSTRUMENT PANEL 151
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NTire Loading And Tire Pressure...........247
mTiresÐGeneral Information................251
NTire Pressure.........................251
NTire Inflation Pressures.................252
NRadial-Ply Tires......................255
NCompact Spare Tire Ð If Equipped.........255
NTire Spinning........................256
NTread Wear Indicators..................257
NReplacement Tires.....................257
NAlignment And Balance.................258
mSupplemental Tire Pressure Information.......259
mTire Chains...........................259
mSnow Tires...........................261mTire Rotation Recommendations............261
NDual Rear Wheels.....................263
mEngine Runaway.......................264
mFuel Requirements......................264
NAdding Fuel.........................265
NBulk Fuel Storage.....................267
NFuel Specifications....................267
mVehicle Loading........................269
NCertification Label.....................269
mTrailer Towing.........................272
NTo Maintain Warranty Coverage...........272
NAxle Lubricant And Trailer Towing.........274
NTrailer Towing Recommendations..........274
STARTING AND OPERATING 201
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WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
Starting Fluids
WARNING!
STARTING FLUIDS or flammable liquids are
NEVER TO BE USED in the Cummins Diesel (see
Warning label). Never pour diesel fuel, flammable
liquid, starting fluids (ether) into the air cleaner
canister, air intake piping, or turbocharger inlet in an
attempt to start the vehicle. This could result in a
flash fire and explosion causing serious personal
injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
210 STARTING AND OPERATING

Arctic Operation
Where there are no provisions to keep the engine warm
when it is operating in ambient temperatures consistently
below (-10ÉF/-23ÉC), use 5W-40syntheticengine oil and
fuel that meets the requirements in Section 7, ªMainte-
nance Procedures,º Engine Oil Selection.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept
under 1,200 rpm during the warm-up period, especially
in cold ambient temperature conditions.If temperatures are below 32ÉF (0ÉC), operate the engine
at moderate speeds for 5 minutes before full loads are
applied.
Engine Idling Ð In Cold Weather
Avoid prolonged idling. Long periods of idling may be
harmful to your engine because combustion chamber
temperatures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the oil and causing rapid wear to the engine.
NOTE:
²If ambient temperatures are low and the coolant
temperature is below 200ÉF (93ÉC), the engine idle
speed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
²foot is off brake pedal and throttle pedal
214 STARTING AND OPERATING

²Highway Driving Ð
reduce your speed.
²Up Steep Hills Ð
select a lower transmission gear, but try and keep the
torque converter locked.
²Air Conditioning Ð
turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM............... 10psi(69kPa)
Full speed and load.............. 30psi(207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
Practically all failures give some warning before the parts
fail. Be on the alert for changes in performance, sounds,
and visual evidence that the engine requires service.
Some important clues are:
²engine misfiring or vibrating severely
²sudden loss of power
²unusual engine noises
²fuel, oil or coolant leaks
STARTING AND OPERATING 217
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