SECTION : 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9E–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E–2. . . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9E–3 . . . . .
Instrument Cluster Circuit (1 of 2) 9E–3. . . . . . . . . . . .
Instrument Cluster Circuit (2 of 2) 9E–4. . . . . . . . . . . .
Cigar Lighter And Extra Power Jack Circuit 9E–5. . . .
DIAGNOSIS9E–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E–9. . . . . . . . . . . . . . . .
Speedometer 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Gauge 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–11. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–12. . . . . . . . .
Chime Module 9E–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9E–18 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9E–18. . . . . . . . . . . . . . . . . . . .
Center Molding 9E–18. . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E–18. . . . . . . . . . . . . .
Garnish Molding 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cigar Lighter 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notchback Deposit Box 9E–21. . . . . . . . . . . . . . . . . . . .
Notchback Digital Clock 9E–21. . . . . . . . . . . . . . . . . . .
Hatchback Digital Clock 9E–22. . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Dimmer/Headlamp
Leveling Switch 9E–23. . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–24. . . . . . . . .
Instrument Panel 9E–24. . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9E–30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E–30. . . . . . . . . . . . . . . . . . . .
Glove Box 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–30. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E–30. . . . . .
Fuel Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–30. . . . . . . . .
Chime Module 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9E – 2IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Air Deflector Screws2–18
Chime Module Screws4–35
Clock Screws2–18
Cupholder Screws2.5–22
Deposit Box Screws2.5–22
Driver Knee Bolster Bolts10–89
Floor Console Brace Bolts4–35
Floor Console Brace Nuts4–35
HVAC Controls Screws4–35
Instrument Cluster Screws4–35
Instrument Cluster Trim Panel Screws4–35
Instrument Panel End Bolts2015–
Instrument Panel End Screws4–35
Instrument Panel Nuts Above the Steering Column2015–
Instrument Panel Bolts Behind the HVAC Controls4–35
Steering Column Bracket Nut2216–
Steering Column Lower Trim Cover Screws2.5–22
Steering Column U–Clamp Nuts2216–
Steering Column Upper Trim Cover Screws3–27
INSTRUMENT CLUSTER INDICATOR LAMPS
SPECIFICATIONS
Indicator LampColorBulb
ABS WarningAmber14 v 1.4 W
Airbag WarningRed14 v 1.4 W
Battery Charge IndicatorRed14 v 1.4 W
Check EngineAmber14 v 1.4 W
Door Open WarningRed14 v 1.4 W
Engine OverheatRed14 v 1.4 W
Fasten Seat Belt WarningRed14 v 1.4 W
High Beam IndicatorBlue14 v 1.4 W
Low Fuel Level WarningAmber14 v 4 W
Oil Pressure WarningRed14 v 1.4 W
Parking Brake Indicator and Brake Fluid WarningRed14 v 1.4 W
Service Engine Soon WarningAmber14 v 1.4 W
Transaxle Power Mode IndicatorAmber14 v 1.4 W
Turn Signal IndicatorsGreen14 v 1.4 W
INSTRUMENTATION/DRIVER INFORMATION 9E – 9
DAEWOO V–121 BL4
INSTRUMENT PANEL ILLUMINATION
Instrument Panel Illumination Lamps Inoperative
StepActionValue(s)YesNo
1Check fuse Ef28.
Is fuse Ef28 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the blown fuse.
Is the repair complete?–System OK–
31. Turn the lamp switch on.
2. Use a voltmeter to check battery voltage at
fuse Ef28.
Does the battery voltage match the value specified?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit to fuse Ef28.
Is the repair complete?–System OK–
5Use an ohmmeter to check the resistance between
ground and the BLK wire of the dimmer control
switch connector.
Is the resistance equal to the specified value?0 WGo to Step 7Go to Step 6
6Repair the open ground circuit.
Is the repair complete?–System OK–
71. Turn the lamp switch on.
2. Use a voltmeter to check for battery voltage at
the DK GRN wire of the dimmer control switch
connector.
Does the battery voltage match the value specified?11–14 vGo to Step 9Go to Step 8
8Repair the open circuit between the DK GRN wire of
the dimmer control switch connector and fuse Ef28.
Is the repair complete?–System OK–
91. Disconnect the dimmer control switch.
2. Turn the lamp switch on.
3. Use a voltmeter to check for battery voltage at
the DK GRN wire of the dimmer control switch
connector.
Does the battery voltage match the value specified?11–14 vGo to Step 11Go to Step 10
10Repair the open circuit between the DK GRN wire of
the dimmer control switch connector and each
lamps.
Is the repair complete?–System OK–
11Replace the dimmer control switch.–System OK–
9E – 10IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPEEDOMETER
Speedometer Inoperative, Other Gauges and Warning Lamps Are
OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect the engine control module (ECM)
connector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K6
(B23 ; HV–240, 51 ; SIRIUS D4) and the in-
strument cluster connector terminal B5.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B5 and the ECM.
Is the repair complete?–System OK–
4Replace the speedometer.
Is the repair complete?–System OK–
FUEL GAUGE
Fuel Gauge Inoperative, Other Gauges and Warning Lamps are OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect engine control module (ECM) con-
nector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K30
(B31 ; HV–240, 40 ; SIRIUS D4) and the in-
strument cluster terminal B3.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B3 and the ECM terminal K30
(B31; HV–240, 40 ; SIRIUS D4).
Is the repair complete?–System OK–
4Replace the fuel gauge.
Is the repair complete?–System OK–
INSTRUMENTATION/DRIVER INFORMATION 9E – 11
DAEWOO V–121 BL4
TEMPERATURE GAUGE
Temperature Gauge Inoperative, Other Gauges and Warning
Lamps are OK
StepActionValue(s)YesNo
1Allow the engine to cool to room temperature.
With the ignition ON, does the temperature gauge al-
ways read at the high end of the scale?–Go to Step 7Go to Step 2
2Disconnect ECM electrical connector.
Does the temperature gauge indicator drop to the
low end of the scale?–Go to
Section 1F, En-
gine ControlsGo to Step 3
3Check for a short to ground between the ECM and
the temperature gauge.
Is there a short to ground?–Go to Step 4Go to Step 5
4Repair the short to ground.
Is the repair complete?–System OK–
5Replace the temperature gauge.
Is the repair complete?–System OK–
61. Disconnect the ECM.
2. Turn the ignition ON.
3. Check the voltage at the ECM.
Does the the voltage equal the value specified?11–14 vGo to Step 9Go to Step 7
7Check for an open circuit between the ECM and the
temperature gauge.
Is there an open circuit?–Go to Step 8Go to Step 5
8Repair the open circuit between the ECM and the
temperature gauge.
Is the repair complete?–System OK–
91. Disconnect the ECM.
2. Connect a jumper wire between the ECM con-
nector and ground.
3. Turn the ignition ON.
Does the temperature gauge move to the high end
of the scale?–Go to
Section 1F, En-
gine ControlsGo to Step 5
9E – 12IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Panel Indicator Lamps Do Not Operate
StepActionValue(s)YesNo
1Check fuse F4.
Is fuse F4 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the blown fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuse F4.
Does the battery voltage match the value specified?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit to fuse F4.
Is the repair complete?–System OKGo to Step 3
51. Remove the instrument cluster.
2. Disconnect the instrument cluster connector.
3. Turn the ignition ON.
4. Check the voltage at terminal B15 and A19.
Does the battery voltage match the value specified?11–14 vGo to Step 7Go to Step 6
6Repair the open circuit between fuse F4 and the in-
strument cluster connector B15 and A19.
Is the repair complete?–System OK–
7Check the instrument cluster indicator lamp bulbs.
Are the bulbs OK?–Go to Step 9Go to Step 8
81. Replace any bulbs that are defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system, if necessary.
Is the repair complete?–System OK–
9Replace the instrument cluster.
Is the repair complete?–System OK–
9E – 20IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
Installation Procedure
1. Install the ashtray housing with screws.
2. Install the instrument panel center molding.
CIGAR LIGHTER
Removal Procedure
1. Remove the instrument panel center molding.
2. Disconnect the cigar lighter and ashtray lamp elec-
trical connector.
3. Remove the cigar lighter housing from the instru-
ment panel.
Installation Procedure
1. Install the cigar lighter housing to the instrument
panel.
2. Install the cigar lighter in the cigar lighter housing.
3. Connect the cigar lighter and ashtray lamp electri-
cal connector.
4. Install the instrument panel center molding.
GLOVE BOX
Removal Procedure
1. Remove the screws and the glove box.
9E – 24IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
Installation Procedure
1. Connect the electrical connectors.
2. Install the instrument cluster dimmer switch assem-
bly.
INSTRUMENT CLUSTER INDICATOR
LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster. Refer to ”Instru-
ment Cluster” in this section.
3. Remove the defective bulb from the rear of the
cluster.
Installation Procedure
1. Install the new bulb.
2. Install the instrument cluster. Refer to ”Instrument
Cluster” in this section.
3. Connect the negative battery cable.
INSTRUMENT PANEL
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Section 9G,
Interior Trim.
3. Remove the sun sensor. Refer to Section 7D, Auto-
matic Temperature Control Heating, Ventilation, and
Air Condition System.
4. Remove the stereo cassette AM/FM radio. Refer to
Section 9F, Audio Systems.
5. Remove the center molding.
6. Remove the instrument cluster dimmer switch as-
sembly.