AISIN AUTOMATIC TRANSAXLE 5A2 – 81
DAEWOO V–121 BL4
DTC P0756 Shift Solenoid 2 (SS2) Stuck Off
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform two vehicle drive cycles.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC P0756 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
31. Turn the ignition OFF.
2. Replace the master TCM and perform simula-
tion test again under user condition.
Is DTC P0756 reappeared?–Go to Step 4Replace the
TCM.
41. Estimate the failure of Shift Solenoid 2 or inter-
nal valve body.
2. Inspect the SS2. Refer to ”Unit Inspection” in
this section.
Is the condition of SS2 OK?–Replace the
valve body as-
sembly.Replace Shift
Solenoid 2
(SS2).
AISIN AUTOMATIC TRANSAXLE 5A2 – 83
DAEWOO V–121 BL4
Cause of Failure
S Wiring harness or connector between Shift Sole-noid 2 (SS2) and TCM
S SS2
S TCM
DTC P0758 Shift Solenoid 2 (SS2) Electrical
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform one vehicle drive cycle.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC P0758 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
31. Turn the ignition OFF.
2. Inspect the resistance between the vehicle har-
ness and Shift Solenoid 2 (SS2). Refer to ”Unit
Inspection” in this section.
3. Disconnect the TCM connector (X–1) and in-
spect the resistance between the terminal A15
and A23.
Is the measurement within the specified value?20°C (68°F)
11–16 WGo to Step 4Go to Step 5
41. Estimate the failure of between the vehicle wir-
ing harness connector and TCM.
2. Inspect the connector. Refer to ”Wiring Har-
ness and Connector Inspection” in this section.
3. Inspect the connection condition between the
connectors (C–1).
Is the connection condition OK?–Go to Step 6Repair the wir-
ing harness
connectors.
51. Estimate the failure of between the vehicle har-
ness and SS2.
2. Disconnect the connector (X–3) of T/M wire
and inspect the resistance between SS2 con-
nector terminal 10 and ground.
Is the measurement within the specified value?20°C (68°F)
11–16 WGo to Step 7Go to Step 8
5A2 – 86IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTC P0785 Timing Solenoid (ST) Electrical
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform one vehicle drive cycle.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC P0785 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)
31. Turn the ignition OFF.
2. Inspect the resistance between the vehicle har-
ness and Timing Solenoid (ST). Refer to ”Unit
Inspection” in this section.
3. Disconnect the TCM connector (X–1) and in-
spect the resistance between the terminal A24
and A23.
Is the measurement within the specified value?20°C (68°F)
11–16 WGo to Step 4Go to Step 5
41. Estimate the failure of between the vehicle wir-
ing harness connector and TCM.
2. Inspect the connector. Refer to ”Wiring Har-
ness and Connector Inspection” in this section.
3. Inspect the connection condition between the
connectors (C–1).
Is the connection condition OK?–Go to Step 6Repair the wir-
ing harness
connectors.
51. Estimate the failure of between the vehicle har-
ness and ST.
2. Disconnect the connector (X–3) of T/M wire
and inspect the resistance between ST con-
nector terminal 2 and ground.
Is the measurement within the specified value?20°C (68°F)
11–16 WGo to Step 7Go to Step 8
61. Replace the master TCM.
2. Perform the reproducing test under user condi-
tion after confirming no DTC.
Is DTC displayed?–Repair the tem-
porary connec-
tion failure of
connector (Re-
fer to ”Wiring
Harness and
Connector In-
spection” in this
section.)Replace the
TCM
AISIN AUTOMATIC TRANSAXLE 5A2 – 89
DAEWOO V–121 BL4
DTC P1781 Engine Torque Signal Error
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform one vehicle drive cycles.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector.
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC P1781 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector.
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A17
of the TCM wiring connector and terminal 88 of
the ECM wiring connector.
4. Measure the resistance between terminal A7 of
the TCM wiring connector and terminal 57 of
the ECM wiring connector.
Is the resistance within the values shown?0 WGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A17.
3. Measure the voltage of terminal A7.
Is the voltage within the values shown?11–14 vGo to Step 6Go to Step 7
6Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
71. Inspect the ”Engine Speed”. Refer to Section
1F, Diagnosis.
Was a problem found?–Refer to Sec-
tion 1F, Diagno-
sis.Go to Step 8
81. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if P1781 DTC is set.
Is the DTC set?–Go to Step 9Go to Step 10
5A2 – 92IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTC 1791 Throttle Position Signal Error
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform one vehicle drive cycle.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector.
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC P1791 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector.
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A17
of the TCM wiring connector and terminal 88 of
the ECM wiring connector.
4. Measure the resistance between terminal A7 of
the TCM wiring connector and terminal 57 of
the ECM wiring connector.
Is the resistance within the values shown?0 WGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A17.
3. Measure the voltage of terminal A7.
Is the voltage within the values shown?11–14 vGo to Step 6Go to Step 7
6Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
71. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if P1791 DTC is set.
Is the DTC set?–Go to Step 8Go to Step 9
8Replace the ECM.
Is the action complete?–Go to Step 9–
91. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart
5A2 – 96IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTC U2105 CAN Error
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Install the Scan tool.
3. With the engine OFF, turn the ignition switch to
the ON position.
4. Select Store Freeze Frame/Failure Records
from the Diagnostic Trouble Codes Information
menu.
5. Store Freeze Frame/Failure Records.
6. Select Clear DTC Information from the Diag-
nostic Trouble Codes Information menu.
7. Clear DTC Information.
8. Perform one vehicle drive cycle.
Is the Malfunction Indicator Lamp (MIL) ON?–Go to Step 2Repair the tem-
porary connec-
tion failure of
connector.
21. Select Request DTC by Status from the Diag-
nostic Trouble Codes Information menu.
2. Request DTC by Status.
Is DTC U2105 displayed?–Go to Step 3Repair the tem-
porary connec-
tion failure of
connector.
31. Turn the ignition OFF.
2. Disconnect the TCM wiring connector and
ECM wiring connector.
3. Measure the resistance between terminal A17
of the TCM wiring connector and terminal 88 of
the ECM wiring connector.
4. Measure the resistance between terminal A7 of
the TCM wiring connector and terminal 57 of
the ECM wiring connector.
Is the resistance within the values shown?0 WGo to Step 5Go to Step 4
4Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
51. Turn the ignition ON.
2. Measure the voltage of terminal A17.
3. Measure the voltage of terminal A7.
Is the voltage within the values shown?11–14 vGo to Step 6Go to Step 7
6Repair the malfunctioning terminals as necessary.
Is the action complete?–System OK–
71. Replace the TCM.
2. Turn the ignition OFF.
3. Turn the ignition ON.
4. Check if U2105 DTC is set.
Is the DTC set?–Go to Step 8Go to Step 9
8Replace the ECM.
Is the action complete?–Go to Step 9–
91. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart
AISIN AUTOMATIC TRANSAXLE 5A2 – 119
DAEWOO V–121 BL4
17. Remove the three bolts and oil strainer.
18. Remove the gasket from the oil strainer.
19. Remove the bolt and transmission fluid temperature
sensor with the clamp.
20. Disconnect the 5 solenoid connectors.
a. Lock–up control solenoid
b. Pressure control solenoid.
c. No.2 shift solenoid.
d. No.1 shift solenoid.
e. Timing solenoid
21. Support the valve body assembly and remove the
14 bolts.
5A2 – 134IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
82. Using a suitable puller, remove the counter driven
gear outer tapered roller bearing race and shim
from the transaxle case.
83. Using a driver, remove the oil seal from the trans-
axle case.
Notice : Be careful not to damage the transaxle case
when removing the oil seal using a driver.
84. Using transaxle case side bearing outer race adapt-
er DW240–150 and adapter handle DW240–170,
remove the transaxle case side bearing outer race
and shim.
85. Remove the 3 bolts and oil reservoir lock plate from
the transaxle housing.
86. Remove the bolt and No.1 transaxle apply pipe
clamp from the transaxle housing.
87. Remove the transaxle lube apply pipe and differen-
tial gear lube apply pipe from the transaxle housing.