HYDRAULIC BRAKES 4A – 7
DAEWOO V–121 BL4
Stop Lamp Warning Circuit Diagnosis
StepActionValue(s)YesNo
1Turn the ignition ON.
Is the brake warning lamp always on?–Go to Step 2Go to Step 18
2Check the ABS warning lamp.
Is the ABS warning lamp also on?–Go to Step 3Go to Step 4
3Use a scan tool to check for diagnostic trouble codes
(DTCs) and follow the procedures for any DTCs
found.
Is the lamp still on?–Go to Step 4System OK
4Release the parking brake fully.
Is the lamp off?–System OKGo to Step 5
5Check the brake fluid level.
Is the fluid level OK?–Go to Step 7Go to Step 6
61. Fill the brake fluid reservoir with clean DOT 3
equivalent hydraulic fluid.
2. Replace the cap on the fluid reservoir.
Is the lamp on?– Go to Step 7System OK
7Disconnect the harness connector from the brake
fluid level switch.
Is the lamp on?–Go to Step 9Go to Step 8
8Replace the brake fluid level switch.
Is the repair complete?–System OK–
91. Connect the brake fluid level switch.
2. Disconnect the parking brake switch.
Is the lamp on?–Go to Step 11Go to Step 10
10Replace the parking brake switch.
Is the repair complete?–System OK–
11Connect the parking brake switch.
Is the vehicle equipped with ABS?–Go to Step 12Go to Step 14
121. Turn the ignition OFF.
2. Disconnect the electronic brake control module
(EBCM) connector.
3. Turn the ignition ON.
Is the lamp on?–Go to Step 14Go to Step 13
13Replace the electronic brake control module
(EBCM).
Is the repair complete?–System OK–
141. Turn the ignition OFF.
2. Connect the EBCM connector.
3. Check for a short to ground in the wiring be-
tween the instrument cluster terminal A19(B15)
and the brake fluid level switch.
Is the problem found?–Go to Step 17Go to Step 15
15Check for a short to ground in the wiring between the
instrument cluster terminal A19(B15) and the park-
ing brake switch.
Is the problem found?–Go to Step 17Go to Step 16
4A – 8IHYDRAULIC BRAKES
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
16Check for a short to ground in the wiring between the
instrument cluster terminal A19(B15) and the EBCM
connector terminal 21.
Is the problem found?–Go to Step 17Go to Step 18
17Repair the wiring as needed.
Is the repair complete?–System OK–
18Check the brake lamp after doing each of the follow-
ing functions:
S Apply the parking brake.
S Remove the cap from the brake fluid reservoir.
S On vehicles equipped with ABS, command the
lamp on using a scan tool.
Does the brake warning lamp operate for all of these
conditions?–System OKGo to Step 19
19When the operations listed in step 18 were per-
formed, the brake warning lamp did not function.
Did the brake warning lamp fail to light for all of the
operations listed in step 18?–Go to Step 20Go to Step 27
201. Turn the ignition OFF.
2. Inspect the kick panel fuse F4.
Is the fuse OK?–Go to Step 22Go to Step 21
21Replace the fuse.
Is the repair complete?–System OK–
22Inspect the brake warning lamp bulb.
Is the bulb OK?–Go to Step 24Go to Step 23
23Replace the bulb.
Is the repair complete?–System OK–
241. Disconnect the instrument cluster connector.
2. Turn the ignition ON.
3. Measure the voltage at the instrument cluster
connector terminal A19(B15).
Does the voltage measure within the value speci-
fied?11–14 vGo to Step 25Go to Step 26
251. Turn the ignition OFF.
2. Repair the open in the instrument cluster.
Is the repair complete?–System OK–
261. Turn the ignition OFF.
2. Repair the open in the wiring between the in-
strument cluster connector terminal A19(B15)
and the ignition switch.
Is the repair complete?–System OK–
27Apply the parking brake again.
Does the parking brake warning lamp operate with
the parking brake applied?–Go to Step 28Go to Step 30
28Remove the brake fluid reservoir cap.
Does the parking brake warning lamp operate with
the cap from the brake fluid reservoir removed?–Go to Step 29Go to Step 32
29Check for an open between the instrument cluster
connector terminal A1 and the EBCM connector ter-
minal 21.
Is the problem found?–Go to Step 17Go to Step 13
HYDRAULIC BRAKES 4A – 9
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
301. Turn the ignition ON.
2. Disconnect the parking brake switch.
3. Jumper the parking brake switch connector
terminal to ground.
Is the lamp on?–Go to Step 10Go to Step 31
311. Turn the ignition OFF.
2. Repair the open in the wire between the instru-
ment cluster connector terminal A1 and the
parking brake switch connector terminal.
3. Is the repair complete?
Is the repair complete?–System OK–
321. Disconnect the brake fluid level switch.
2. Turn the ignition ON.
3. Jumper the brake fluid level switch connector
terminals.
Is the lamp on?–Go to Step 8Go to Step 33
331. Turn the ignition OFF.
2. Connect a test light between battery positive
and the BRN/WHT wire terminal of the brake
fluid level switch.
Is the test light on?–Go to Step 34Go to Step 35
34Repair the open in the wiring between ground and
the brake fluid level switch.
Is the repair complete?–System OK–
35Repair the open in the wiring between the instrument
cluster connector terminal A1 and the brake fluid lev-
el switch.
Is the repair complete?–System OK–
ANTILOCK BRAKE SYSTEM 4F – 3
DAEWOO V–121 BL4
SCHEMATIC AND ROUTING DIAGRAMS
ABS SYSTEM CIRCUIT (I)
1
12
2
C111 1 2 2
E B C M
19
16 1418
B+
B+1576 54
G106
10A
62C202 BRN
BRN
BRN
BRN
BRNF11
Hot in Run and Start
6C110 C107 C107
40 C202
60A
1
6C105
C102
RED ORN/
BLK
RED RED
RED
Ground IGN+
Ground LT B L U Brake
Switch2
4Ef215AEf13
Hot at All Times
4330
C201 C201
J3B14F01
11
11
S301
2 WHT GRYGRY
WHT GRY
WHT PPL
YEL
WHTWHT
RED
BRN BRN
BLK BLK
DK
BLUBRN LT
BLU
1
21 4 5
10 89 3
31
C110
43
12
C30214C202
LT B L U LT B L U LT B L U
LT B L U
RR/LH
Wheel Speed SensorRR/RH BLK/WHT
G106
BLK
61
C201
76
C201
17
Oil feeding
Connector
”2”Ter
Oil feeding
Connector
”4”Ter
FRT/LHWheel Speed Sensor
FRT/RH
1C110
ANTILOCK BRAKE SYSTEM 4F – 5
DAEWOO V–121 BL4
EBCM CONNECTOR FACE VIEW
EBCM Connector
PinColorCircuit
1WHTRight Rear Ground
2BRNRight Rear Sensor
3PPLRight Front Ground
4–Not Used
5YELRight Front Sensor
6WHTLeft Front Ground
7ORNLeft Front Sensor
8REDLeft Rear Ground
9BLKLeft Rear Sensor
10–Not Used
11DK BLU/
WHTData Link Connector
(DLC)
12–Not Used
13–Not Used
14YELBrake Lamp Switch
15PNKSwitched Ignition
16BLKMotor Ground
PinColorCircuit
17REDBattery
18REDBattery
19BLK/WHTInstrument Ground
20LT GRNABS Warning Lamp
21BRN/WHTEBD Warning Lamp
(Parking Brake Lamp)
22–Not Used
23–Not Used
24–Not Used
25–WSS Output Signal
26–Not Used
27–Not Used
28–Not Used
29–Not Used
30–Not Used
31–Not Used
SB–Shorting Bar
4F – 8IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
31. Turn the ignition switch to LOCK for 10 sec-
onds.
2. Turn the ignition switch to ON and observe the
ABS indicator.
Does the indicator light for 4 seconds and then go
off?–Go to Step 5Go to Step 4
4Check the ABS indicator.
Did the ABS indicator turn on and stay on?–Go to ”ABS In-
dicator Lamp Il-
luminated
Constantly”Go to ”ABS In-
dicator Lamp
Inoperative”
51. Turn the ignition switch to LOCK for 10 sec-
onds.
2. Turn the ignition switch to ON and observe the
parking brake / EBD indicator.
Does the indicator light for 4 seconds and then go
off?–Go to Step 12Go to ”EBD
System Indica-
tor Lamp Inop-
erative”
61. Turn the ignition switch to LOCK.
2. Disconnect the EBCM harness connector.
3. Turn the ignition switch to ON.
4. Use a digital voltmeter (DVM) to measure the
voltage from ground to terminal 15, 17, and 18
of EBCM harness connector.
Is the voltage within the specified value on each ter-
minal?11–14 vGo to Step 7Go to ”Power
Supply to Con-
trol Module, No
DTCs Stored”
71. Turn the ignition switch to LOCK.
2. Use a DVM to measure the resistance from the
EBCM harness connector, terminals 16 and 19
to ground.
Is the resistance equal to the specified value? 0 WGo to Step 9Go to Step 8
8Repair the open in the circuit BLK and BLK/WHT
that failed.
Is the repair complete?–System OK–
9Use a DVM to measure the resistance between ter-
minal 11 of the EBCM harness connector and termi-
nal 12 of the Data Link Connector (DLC). Is the re-
sistance below the specified value?2 WGo to Step 10Go to Step 11
10Replace the ABS unit assembly.
Is the repair complete?–System OK–
11Repair the open or high resistance in circuit DK BLU
between terminal 11 of the EBCM harness connec-
tor and terminal 12 of the DLC jack.
Is the repair complete?–Go to Step 1–
12Perform the road test described above.
Are any DTCs set?–Go to the table
for the DTC–
ANTILOCK BRAKE SYSTEM 4F – 9
DAEWOO V–121 BL4
J3B14F04
60A Ef230A Ef5
2
42
C107 C105
2
C110
G106
A19
A13 A1 A14
C110 C202
C202WHT LT GRN
DK
GRN LT GRN/
BLK
BLK
DK BLUDK BLU
PPL/WHT
PPL/WHT ABS
TCS Parking
Brake
Hot at all times
RED REDRED/WHT
Ignition
Switch
RED
RED
I/P Cluster
EBCM8
20
22 2216 41
1211
18 1621
1
C107
10A F410AF11
32 31
43
6 62 C201
C201 C201C201
C110 C202
Hot in Run and Start
30
4
1711
C202
15
B15
DLC
(Data Link
Connector)12
G106
BLK/WHTOil Feeding
Connector
”2” Ter.
BRNBRN BRN
BRN PNK PNK PNK
19J1
59B1
ONStart Lock
Acc
IG1
19
ABS INDICATOR LAMP INOPERATIVE
Circuit Description
Battery voltage is supplied to the ABS warning lamp with
the ignition switch in the ON or START positions. The
warning lamp can be activated only by the ABS control
module internally supplying ground to terminal 20 or by the
shorting bar in the ABS module connector when it is dis-
connected from the module.
Diagnosis
This procedure checks for a problem in the wiring, a faulty
ground, a voltage supply problem, a burned out indicator
lamp, or a contact problem in a connector.
Cause(s)
S A fuse has blown.
S The indicator lamp has burned out.S There is a corroded or broken connector terminal.
S There is a faulty ground connection.
S There is a broken wire in a wiring harness.
S The EBCM is faulty.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. This test checks for any DTCs that may cause the
ABS indicator lamp to be inoperative.
2. This test verifies an inoperative lamp condition.
3. This test checks for voltage on the lamp circuit.
4. This begins a series of tests of the circuit from the
indicator lamp to the EBCM and ground.
19. This begins a series of tests of the voltage supply
circuits that power the indicator lamp.
ABS Indicator Lamp Inoperative
StepActionValue(s)YesNo
1Install the scan tool and check for any DTCs.
Is any DTC set?–Go to the chart
for the DTCGo to Step 2
21. Turn the ignition switch to LOCK.
2. Disconnect the scan tool.
3. Turn the ignition switch to ON.
4. Observe the ABS indicator lamp.
Does the lamp illuminate for about 4 seconds, then
turn off?–Go to ”Intermit-
tents and Poor
Connections”Go to Step 3
4F – 10IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
3With the ignition still ON, observe the oil pressure
lamp.
Is the oil pressure lamp illuminated?–Go to Step 4Go to Step 19
41. Turn the ignition switch to LOCK.
2. Disconnect connector from the electronic brake
control module (EBCM).
3. Turn the ignition switch to ON.
Does the ABS indicator illuminate?–Go to Step 5Go to Step 8
5S Turn the ignition switch to LOCK.
S Examine terminals 19 and 20 at the EBCM
connector on both the ABS wiring harness and
on the EBCM.
Is there a poor connection at any of these terminals?–Go to Step 6Go to Step 7
6Repair the faulty terminals or replace the ABS unit
as required.
Is the repair complete?–System OK–
7Replace the ABS unit.
Is the repair complete?–System OK–
8S Turn the ignition switch to LOCK.
S Disconnect the wire from the negative battery
terminal.
S Measure the resistance between the negative
battery wire, which is attached to ground, and
the shorting bar in the EBCM connector.
Does the resistance match the specified value?0 WGo to Step 10Go to Step 9
9Repair the open or high resistance in the circuit from
EBCM connector, terminal 19 to ground G106.
Is the repair complete?–System OK–
101. Remove the I/P cluster.
2. Remove and check the ABS indicator bulb.
Is the bulb burned out?–Go to Step 11Go to Step 12
111. Replace the ABS indicator bulb.
2. Install the I/P cluster.
Is the repair complete?–System OK–
12Check the continuity at the I/P cluster connector ter-
minal A13.
Does the ohmmeter show the specified value?0 WGo to Step 14Go to Step 13
13Repair the contact at the I/P cluster connector termi-
nal A13.
Is the repair complete?–System OK–
14Check the wiring harnesses and the connectors in
circuit LT GRN/BLK from the I/P cluster terminal A13
to terminal 20 of the EBCM connector.
Does the ohmmeter show the specified value?Go to Step 15Go to Step 16
15Repair the open or high resistance found.
Is the repair complete?–System OK–
16Check for continuity between terminal 19 of the ABS
connector and ground G106.
Does the ground connection match the specified val-
ue?0 WGo to Step 17Go to Step 18