2004 DACIA SUPERNOVA brake

MECHAN ICAL ELEMENTS CONTROL
37CLUTCH HYDRAULIC CONTROL
37 - 20
REMOUNTING
Perform the dismounting
operations in the reverse order ;
-tr ansmitter cylinder mounting moment on the support – max 0.5 daNm
- cylinder rod mounting moment on the pedal bolt – max. 5.0 daN
Refill the brake fluid reservoir and purge the clutch control circuit by means of the purging
connection. Adjust the level in the brake fluid reservoir.
At t ent i on
When remounting the feeding pipe at the brake fluid reservoir and at the
transmitter cylinder, observe the positioning markings.
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MECHAN ICAL ELEMENTS CONTROL
37
HYDRAULIC RECEIVER REPLACEMENT
This operation shall be performed after dismounting of the engine-gearbox assembly and after
disconnecting of the engine from the gearbox.
DISM OUNTING
Dismount the two attachment screws and dismount the hydraulic receiver.
REMOUNTING
Perform the dismounting operations in the reverse order.
Tighten the screws at the required moment of 2.1 daNm.
PHYDRAULIC CIRCUIT PURGING
1. CIRCUIT REFILLING
Check if the clutch pedal is in the “up” position, maintain it by hand if necessary.
Fill the reservoir with brake fluid.
Remove the protection cap of the purging connection 1.
Connect a transparent hose a t the purging connection to recover the brake fluid.
Retrieve the clip 2 (do not definitely remove it in order to limit the movement of the feeding
pipe).
37 - 21
CLUTCH HYDRAULIC CONTROL
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MECHAN ICAL ELEMENTS CONTROL
37
DISMOUNTING
Dismount the acceleration, clutch, and brake pedals.
Dismount the attachment nuts (4) and washers ( 5) of the pedals support on the cowl panel.
Remove the spacer ( 2) and the ga sket (3).
REMOUNTING
Perform the dismountin g operations in the reverse order, by screws tightening at a moment of
1,5 – 2,5 daNm.
37 - 25
PEDALS SUPPORT
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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LOWER INTERNAL ACCESSORIES
57
57 - 10
HANDBRAKE CASE
DISMOUNTING
Dismount the attachment screws (1) of the handbrake case (2) on the central floor.
Remove the handbrake case off the cockpit.
REMOUNTING
Perform in the reverse order the dismounting operations.
1
2
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81
REAR AND INTERIOR LIGHTING
81 - 1
BULBS REPLACEMENT
BULB REPLACEMENT OF THE REAR TURNING, PARKING AND BRAKE STOP LIGHT
Disconnect the battery.
Push towards interior the two attachment clips (1 ), then extract the plastic cap (2).
Disconnect the connector (6).
Push upwards the attachment clips (3) of the printed circuit plate (4), swing it and pull out the
plate from the attachment shoulders (5).
For remounting perform the dismounting operations in the reverse order.
FOG LAMP BULB REPLACEMENT
Di smount the attachment scre ws (1) of the
fog lamp glass and remove the glass;
Remove the burnt bulb and replace it.
REPLACEMENT OF THE LICENSE PLATE LAMP BULB
Dismount the lamp attachment screws.
Replace the burnt bulb.
For remounting, perform the dismounting operations in the reverse order.
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81
REAR AND INTERIOR LIGHTING
81 - 5
BRAKE STOP LIGHTS NOT WORKING
Check F 01 fuse.
F 01 fuse burnt ; replace it.Fuse is good.
Bridge across the brake stop contact.
Stop lamps are lighting. Replace the contact. Stop lamps are not lighting.
Check the contact supplying.
Wire is broken: replace the wire.Contact is supplied. Lamps supply
wi re is disconnected or broken.
DIAGNOSTIC
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83
INSTRUMENT PANEL
CONNECTOR C
1. Instrum ent panel lighting
2. Ground
3. Anti starting indicator
4. Supply (+ IC)
5. Free
6. Injection failure indicator
CO NNECTOR D
1. Battery charging circuit failure indicator
2. Fuel minimum level warning
3. Free
4. Free
5. Free
6. Free
7. Free
8. Free
83-2
The corresponden
ce between the positions from A,B,C,D connectors of the instrument panel
and the components of the vehicle electric equipment is the following :
CONNECTOR A
1. Free
2. Rear window defrosting indicator
3. RPM
4. Cooling fluid temperature indicator
5. Oil pressure warning
6. Cooling fluid temperature warning
7. Left turning indicator
8. Left turning indicator
9. Hazard lights indicator
10. Instrument panel ground
CONNECTOR B
1. High beam indicator
2. Free
3. Free
4. Right turning indicator
5. Right turning indicator
6. Supply ()+DC)- after contact
7. Hand brake, braking system failure warning
8. Brake pads wear indicator
9. Free CO
NNECTORS ( until 01.06.2001)
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