ENGINE E7J-A-2/6011
UPPER AND FRONT ENGINE UNITS
The hoses of the thermostat stand are
disconnected;
To take apart :
-the thermic screen;
-the exhaust collector;
-the alterna tor;
-the guide of the oil-l evel gauge;
To take apart :
-the combustion-head screws, ex-
cept the scre w corresponding to A po-
sition, which i s only loosened, then the
combustion-head is turned round the re-
maining screw; -the cylinder-head;
The ja cket -mainta ining MOT.484
device is mounted.
Check the plane of the c ylinder-head.
11 - 4
CYLINDER HEA D FITTING
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 1
S
TATIC IG NIT IO N
PRE S E NT
AT IO N
The system is made up of:
- electronic control unit;
- double ignition coil;
- four sparking plugs;
- spark plugs.
DES CRIPT IO N OF FUNCT IO NING PRINCI PL E
Accordi ng to the data received from
various sensors, but essentially according
to the revolution ratio and the load of t he
engine, the electronic control uni t will de-
termine the ignition advance; it will also
identify the cylinders that are set at the
upper center point and, consequently, will
command the re spective coil. This c auses the spark at the level of the
two cylinders t hat are at the upper center
point, thus interrupting the m ass-setting of
the respective coil. T
HE CO IL
The system c ontains a doubl e c oil, con-
trolled by the calculator.
Coil no. 2 has an electric connector (1) with
four ways, whi ch si m ultaneousl y produc e
s parks at cylinders nos. 1 and 4, when it i s
commanded by pin no. 32 of the i njection cal-
culator, and on cylinders no. 2 and 3 when it
is commanded by pi n no. 1 of the same cal-
culator.
ELECTRIC CONNECTOR
Pins Function
AC ommands ignition at
cylinders nos. 1 and 4
BC ommands ignition at
cy linders nos. 2 and
CFuel supply (+DC)
inter - pin Rezistena
check între pini
A-B 1 W
A-C 0,5 W
B-C0,5 W
HT - HT 11 KW
IGNITION SYSTEM
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 21
DIAG
NOSING-INTERPRETING THE DEFECTS
CIRCUIT OF COMMAND ACTUATOR RELAY
1. Circuit of command or short-circuit to the mass of the circuit to-
wards pin 39 of the calculator
2.
Short-circ uit a t 12V a long the c irc uit tow a rds p in 39 of the c a lc ula tor
4.
SUGGESTIONSConditions of breakdown detection by the calculator:
-tak e the contact and wait till dialogue with the tester is lost
-put th e contact and enter dialogue.
Condition of performing the diagnosing:
-defec t is present.
REMARK : This defect has priority and should be dealt with be-
fore the following ones.
Check the state of the battery and the connections to the mass.
Remedy if necessary.
Check the connecting and the state of the connector of 238 relay.
Change the connector if necessary.
Check the presence of +12V at the pole 1 of 238 relay.
Remedy the circuit to fuse S
1 in the engine compartment.
Check the coil of the 238 actuator relay.
Change relay if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation and
the continuity along the circuit:
pin 39 of calculator
♦ pole 2 of actu ato r r elay 2 38.
Remedy if necessary.
The proble m is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
AFTER REPAIR Er
ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
DEFECT
PR ESENT
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 22
DIAG
NOSING-INTERPRETING THE DEFECTS
CIRCUIT OF COMMAND PETROL PUMP
1. Open circuit or short-circuit to the mass of the circuit towards pin 68 of the c alculator
2. Short-circuit at 12V along the circuit towards pin 68 of the calculatorDEFECT
PRESENT
SUGGESTIONS
Conditions of breakdown detection by the calculator:
-tak e the contact and wait till dialogue with the tester is lost
-put the contact and enter dialogue.
Condition of performing the diagnosing:
-defec t is present.
REMARK : This defect has priority and should be dealt with before
the following ones.
Check the connection and the state of the 236 petrol pump connector.
Change connector if necessary.
Check, after setting the contact, the presence of +12V at the pole 1 of 236 petrol pump.
Remedy if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation
and the co ntinuity along the circuit:
pin 68 of calculator
♦ pole 2 of the 236 petrol pump.
Remedy if necessary.
Check the coil of the 236 petrol pump.
Remedy if necessary.
The prob lem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an
electric shock.
The cause of the destruction must be found before mounting a new
calculator.
AFTER
R EPAIREr ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
5.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 27
DIAG
NOSING-INTERPRETING THE DEFECTS
DEFECT
PRESENT OR
MEMORI ZED
CYLINDERS 1 AND 4 IGNITION COIL CIRCUIT
1. Short-circuit at 12 V along the way to the pin 32 of the calculator (cylinders 1 and 4 coil command)
2. Open circuit or short-circuit to the mass along the way to pin 32 of the calculator (cylinders 1 and 4 coil command).
SUGGESTIONS
Conditions of breakdown detection by the calculator:
-the engine is started or turned with the starter for 10 seconds
Condition of performing the diagnosing:
-defec t is present
-the defect has been memorized but is recorded in the “present”
state.
Check the re s istance of co il be tween th e outlets for cy linders 1 and 4.
Change the co il if ne ce ss ar y.
Check, after setting the contact, the presence of +12V at the pole 1 of oil pump 236
re lay.
Remedy it if necessary.
Connect the 90-way terminal-tester instead of the injection calculator and check the
ins ul ati on and the continuit y al ong the cir cu it:
pin 32 of cal cul ato r ♦ pin A of ignition coil .
Remedy if necessary.
Check:
-con nection and state of the 236 oil-pump relay
-the presence of +12 V, after contact, at the 1 pole of the 236 relay
-the circu it between the 2 pole of the 236 relay and pin 68 of the injection calculator
-the coil of the 236 o il-pump relay.
Remedy if necessary.
The problem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
10.
AFTER
REPA IREr
ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 28
DIAG
NOSING-INTERPRETING THE DEFECTS
CYLINDERS 2 AND 3 IGNITION COIL CIRCUIT
1. Short-circuit at 12 V along the way to the pin 1 of the
calculator (cylinders 2 and 3 coil command)
2. Open circuit or short-circuit to the mass along the way to pin 1 of th e calcula tor (cylinders 2 and 3 coil command).
DEFECT
PRESENT OR
MEMO RIZED
Conditions of breakdown detection by the calculator:
-the engine is started or turned with the starter for 10 seconds
Condition of performing the diagnosing:
-defec t is present
-the defect h as been memorized but is recorded in the “present”
state.
S UGGESTIONS
Check the resistance of coil between the outlets for cylinders 2 and 3.
Change the coil if necessary.
Check, after setting the contact, the presence of +12V at the pole 1 of oil pump 236
relay.
Remedy it if necessary.
Connect the 90-way terminal-tester instead of the injection calculator and check the
insulation and the continuity along the circuit:
pin 1 of calcul ato r
♦ pi n B of ignition coil.
Remedy if necessary.
Check:
-con nection and state of the 236 oil-pump relay
-the presence of +12 V, after contact, at the 1 pole of the 236 relay
-the circu it between the 2 pole of the 236 relay and pin 68 of the injection calculator
-the coil of the 236 oil-pump relay.
Remedy if necessary.
The problem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
Er ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
AFTER
R EPAIR
11.
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
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DIAG
NOSING-INTERPRETING THE DEFECTS
DEFECT
PRESENT
AIR-CONDITIONING COMPRESSOR RELAY COMMAND CIRCUIT
1. Open circuit or short-circuit to mass of the way to pin 10 of the
calculator
2. Short-circuit at 12 V along the way to pin 10 of the calculator25.
Check the connection and the condition of the 584 compressor relay.
Change the connector if necessary.
Check the presence of +12 V at pole 3 of the 584 compressor relay.
Check fuse S6 in the engine compartment.
Remedy it if necessary.
Check the presence of mass at pole 2 of the584 compressor relay
Remedy if necessary.
Check that the insulation and the continuity of the circuit:
pin 10 calculator
♦ pole 2 of the 584 compressor relay.
Remedy if necessary.
Check the coil of the 584 relay.
Change relay if necessary.
The prob lem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
Erase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
AFTER REPA IR
Condition of breakdown detection by the calculator:
-take the contact, and wait for the dialogue with the tester to be lost,
then set the contact and resume dialogue.
Condition of performing the diagnosing:
-defec t is present
-the defect has been memorized but is recorded in the “present” state.
Note: The calculator will command the compressor relay only if the con-
d itions are met which allow the good operational mode of the air-condi-
tioning installation (pressure of refrigerating agent in installation, work-
ing electric circuit between calculator and A.C. start switch).
Refer to directions of A.C installation repairing.
S UGGESTIONS
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E7J-A-2/60 ENGINE17
IGNITION AND INJECTION
17 - 43
DIAG
NOSING-INTERPRETING THE DEFECTS
LOW SPEED VENTILATOR RELAY COMMAND CIRCUIT
(for A.C. cars)
1. Open circuit or short-circuit to mass of the way to pin 8 of the calcu- lator
2. Short-circuit at 12 V along the way to pin 8 of the calculator.DEFECT
PR ESENT27.
Conditions of breakdown detection by the calculator:
-take the contact and wa it for the dialogue with the tester to be lost
-set the conta ct and enter dialogue.
Condition of performing the diagnosing:
-defec t is present
Note: this defect has to be correlated with the diagnosing of the water
temperature sensor circuit and the air-conditioning installation.
SUGGESTIONS
Check the connection and the condition of the low-speed 700 ventilator connector
Change the connector if necessary.
Check, after setting contact, the presence of +12 V at pole 1 of the 700 relay.
Remedy it if necessary.
Connect the 90-way terminal-tester instead of the calculator and check the insulation
and the co ntinuity along the circuit:
pi n 8 of calculator
♦ po le 2 of the low-speed 700 ventilator relay.
Remedy if necessary.
Check the coil of the low-speed 700 ventilator relay.
Change relay if necessary.
The problem is not yet solved! Consequently, the injection calculator must be changed.
CAUTION! The destruction of the calculator has probably been caused by an electric shock.
The cause of the destruction must be found before mounting a new
calcul ator.
AFTER
REPAIREr ase defects memorized by the computer.
Perform the steps under “Suggestions” to confirm the repair.
Remedy other possible defects.
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