Page 164 of 891

IGNITION AND INJECTION
17
17 - 70
ET035LOW SPEED ENGINE FAN
RECOMMEND AT IONS No failure on the water temperature sensor circuit must be present in
order to perform this diagnostic.
Check:
- engine fan condition
- engine fan resistance condition
- condition f the engine fan mass connection
-l ow speed engine fan supply
-s upply line between engine fan and engine fan relay
M end if necessary.
C heck the connection and condition of the connector of the low speed engine fan relay
Re place the connector if necessary.
Rem ove the rela y of the low spe ed engine fan
C heck, with the contact set on, the supply presence +12 volts at pole 1 of the rela y.
M end if necessary.
Measure the relay coil resistance.
Re place the rela y of the low spe ed engine fan, if necessary.
Connect the 90 ways terminal box instead of the computer and check the in su la t i on, continuity and
absence of the parasite resistance on the connection between: Pin 8 injection computer > Relay of the low speed engine fan
M end if necessary.
Diagnostic – States interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
vnx.su
Page 165 of 891

IGNITION AND INJECTION
17
17 - 71
ET036HIGH SPEED - ENGINE FAN
RECOMMEND AT IONS No failure on the water temperature sensor circuit must be present in
order to perform this diagnostic
Check:
- engine fan condition
- engine fan resistance condition
- condition of the engine fan mass connection
-hi gh speed engine fan supply
-s upply line between engine fan and engine fan relay
M end if necessary.
C heck the connection and condition of the connector of the hi gh speed engine fan relay
R eplace the connector if necessary.
Rem ove the relay of the high speed engine fan
C heck, with the contact set on, the supply presence +12 volts at pole 1 of the rela y.
M end if necessary.
Measure the relay coil resistance.
R eplace the relay of the high- speed engine fan, if necessa ry.
C onnect the 90 ways terminal box instead of the computer and check t he in su la t ion, continuity and
absence of the parasite resistance on the connection between: Pin 38 injection computer > Relay of the high speed engine fan
M end if necessary.
Diagnostic – States interpretation
AF TER Restart the conformity checking from the beginning.
REPARATION
vnx.su
Page 167 of 891

IGNITION AND INJECTION
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17 - 73
ET039IDLING ADJUSTMENT
RECOMMEND AT IONS No failure must be prese nt or memorized.
Attention to the recommended value of idling RPM: PR041
C heck the connection and condition of the idling regulator connector.
R eplace the connector if necessary.
C heck the resistance of the idling regulator.
R eplace the idling regulator if necessary
C heck the in su la t ion and continuity of the connections between:
Pin 12 inj ection computer >pin B idling regulator
Pin 41 inj ection computer >pin A idling regulator
Pin 42 inj ection computer >pin C idling regulator
Pin 72 inj ection computer >pin D idling regulator
M end if necessary.
Idling regime
< minimal limit RECOMMENDAT IONS The idling RPM is too low
- Check the enriching adjustment operation.
- Clean the air supply circuit (valve body, idling regulator), which may be clogged.
- Check the engine oil level ( too high ? bubbling).
- Check the engine compressions.
- Check the valves clearances and the distribution setting.
- Check the ignition.
- Check the injectors.
If all checked eleme nts are correct, replace the idling regula tor
Idling regime
> maximal limit RECOMMEND AT IONS The idling RPM is too high
- Check the oil level
- Check the good operations of the atmospheric pressure sensor.
- Check possible leaks at piping connected to the inlet manifold.
- Check the electric valve s with pneumatic control.
- Check the manifold gaskets.
- Check the gaskets of the valve body.
- Check tightening at servo-brake.
- Check the presence of nozzles in the connection hose s of the oil vapors re-aspiration circuit.
- Check the valves clearance and the distribution setting.
If all checked eleme nts are correct, replace the idling regula tor AFTER Restart the conformity checking from the beginning.
REPARATION
Diagnostic – States interpretation
vnx.su
Page 179 of 891

IGNITION AND INJECTION
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ALP 2 STARTING PROBLEMS engine is not starting or is difficulty starting)
RECOMMEND AT IONS Do not consult this diagnostic but before performing a complete
checking by means of the CLI P tester.
Ch eck that starter is well operating
Ch eck there is petrol in the fuel tank (fuel indicator failure).
Ensure that vehic le is supplied with adequate fuel.
Ch eck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
Ch eck the condition of the fuel filter
Ch eck the condition of the fuel tank
Ch eck that fuel tank aeration is taking place.
Ch eck the electric supply of the fuel pump.
Ch eck the good operation of the choke sensor.
Ch eck the motor of the idling regula tor.
In order to unblock it, you may slightly hit it.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
Ch eck the spark plugs and ignition coil condition
Ch eck tha t these eleme nts are specific to that vehicle.
Ch eck that the exhaust route is not clogged and the catalyst is not clogged.
Ch eck the engine compressions
Ch eck the flywheel condition
Ch eck the distribution setting on.
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
vnx.su
Page 180 of 891

IGNITION AND INJECTION
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17 - 86
ALP 3 IDLING PROBLEMS (unstable idling)
RECOMMEND AT IONS Do not consult this diagnostic but before performing a complete
checking by means of the CLI P tester.
C heck if there is petrol in the fuel tank (fuel indicator failure)
C heck if the vehic le is supplied with adequate fuel
C heck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
C heck the condition of the fuel filter
C heck the condition of the fuel tank
C heck that fuel tank aeration is taking place.
C heck the connection and the condition of the idling regulator connector.
Re place the connector if necessary.
C heck the motor of the idling regulator
In order to unblock it, you may slightly hit it.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
C heck the spark plugs and ignition coil condition
C heck tha t these eleme nts are specific to that vehicle.
C heck that the exhaust route is not clogged and the catalyst is not clogged.
Check, by means of the oil dipstick, that oil level is not too high.
C heck for lack of sealing at servo-brake (noise).
C heck the intake manifold condition
C heck if the valve body is not clogged
C heck the engine compressions.
C heck the engine flywheel condition
C heck the distribution setting on.
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
vnx.su
Page 181 of 891

IGNITION AND INJECTION
17
17 - 87
ALP 4 INTEMP ERATE ACCELERATION OR DECELERATION
(engine unstable running)
RECOMMEND AT IONS Do not consult this diagnostic but before a complete checking by
means of the CLIP tester
Ch eck if air filter is not deformed.
Ch eck if there is petrol in the fuel tank (fuel indicator failure)
Ch eck if the vehic le is supplied with adequate fuel
Ch eck tha t supply cir cuit hoses are not broken (espe cially further to a dismounting)
Ch eck the condition of the fuel filter
Ch eck the condition of the fuel tank
Ch eck that fuel tank aeration is taking place.
Disconnect the connection hose between the canister purging valve and the intake manifold.
Cl amp the connection hose in order to stop the air passing.
If there are no more disturbances, the cause is the canister purging valve.
Ch eck the spark plugs and ignition coil condition
Ch eck tha t these eleme nts are specific to that vehicle.
Ch eck that the exhaust route is not clogged and the catalyst is not clogged.
Ch eck the se aling of the exhaust manifold.
Ch eck, by means of the oil dipstick, that oil level is not too high.
Ch eck for lack of sealing at servo-brake (noise).
Ch eck the intake manifold condition
Ch eck if the valve body is not clogged
Ch eck the engine compressions.
Ch eck tha t brake calipers, drums and bearings are not gripped.
Ch eck that tires are inflated
Ch eck the engine flywheel condition
Ch eck tha t cooling system is properly operating
AFTER Perform a checking by means of the CLI P tester.
REPARATION
Fa ilure locating algorithm
vnx.su
Page 193 of 891
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COOLING - EXHAUST - TANKRadiator
* For the vehicles with air conditioning :
- Connect the t wo pipes to the condenser.
- Connect the engine fan resistance connector (1) and the engine fan connector, then attach
it by clips. Connect the battery.
Attach in clips the oil reservoir for power steering and the air inlet pipe on the battery screen.
Perform the cooling circuit filling and purging.
Perform the air conditioning circuit filling with refrigerant fluid HFC 134a (0.600 Kg) and
check for refrigerant fluid leak ( for vehicles with air conditioning).
vnx.su
Page 194 of 891

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COOLING - EXHAUST - TANK
Cooling engine fan for vehicles without air conditioning
DISMOUNTIN G
Disconnect the battery (-) terminal.
Remove the air inlet pipe from the attachment of the battery screen.
Detach from clips the oil reservoir of the power steering from the battery screen.
Disconnect the engine fan connector ( 1) and detach from clips wiring of point ( 2)
Dismount the four attachment screws ( 3) of the engine fan on radiator.
Carefully dismount the engine fan assembly from guiding points (4).
REMOUNTING
Check the condition of the fan impeller and of the engine fan electric motor.
Carefully position the engine fan assembly in the guiding points (4).
Mount the attachment screws ( 3) of the assembly on the radiator.
Connect the engine fan connector ( 1).
Attach in clips the wiring in point ( 2).
Attach in clips the power steering oil reservoir on the battery screen.
Mount the air inlet pipe.
Connect t he battery (-) terminal. In case the vehicle is equipped with programmable
r adio-cassettes player, e lectronic clock, etc, there are t o be re-programmed before returning
the vehicle to the client.
Check the engine fan operation: start the vehicle engine and disconnect the water
temperature sensor. The engine fan must start. Reconnect the water temperature sensor
then by means of the CLIP tester erase the memorized failure corresponding to the water
temperature sensor.
vnx.su