Page 417 of 891
48
NON – LATERAL OPPENINGS
48 - 1
Front bonnet
DISMOUNTIN G
Dismount :
- attachment screws (1) and (2) of the
upper half-hinges on the front bonnet lining; -front bonnet.
R EMOU NT I NG
Pr e-attach the screw (1) from the
windscreen frame on the front bonnet lining
(left/right). Place the front bonnet i n the upper half-
hinge (t hrough the channel made in it) a nd
adjust the clearances. Mount the ot her t wo attachment screws
of the upper half-hinges on the front bonnet
lining and tighten all the four screws to the
required moment of 22,44 Nm. Grease the hinges with white grease
(Teroson).
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Page 427 of 891
52
52 - 1
MECHAN ISMS OF NON LATERAL OPENINGS
Front bonnet lock
3
4
2
1
TIGHTENING MOMENTS(daNm)
Attachment screws of the bonnet lock hock
and lock 0.7
-attachment screws (4) of the bonnet
lock on the ra diator upper cross beam. Release the opening control cable (5) from
the lock.
Remove the obturator ( 6) and release the
cable from the opening handle (8).
DISMOUNTING
Dismount :
- attachment screws (2) of the bonnet
lock (1) to the front bonnet lining; Di
smount the attachment screws (7) of the
handle (8) on the side frame lining.
REMOU NT I NG
Perform the di smounting operations in the
reverse order.
Required tightening moment for attachments
screws of the lock hook and lock is of 0,7 daNm.
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Page 499 of 891
64
CARRIAGE BODY SEALING
64 - 1
1 - climate control protector
2 - climate control box gasket
3 - water evacuation hose
4 - bonnet support
5 - obturators
CLI MATE CONTROL PROTECTOR
DISMOUNTING
Dismount the climate control box gasket.
Sw ing over windscreen the climate control
prot e c t or a nd de t ach i t from c l ips from t he
climate control box.
REMOUNTING
Pe rform the dismou nting opera tions in the
reverse order. Take into considera tion that climate control
box gasket is sealing both on the border of the
climate control protector and on the central part
of the climate control box.
WATER EVACUATION HOSE
DISMOUNTING
Di smount
- climate control box gasket;
- climate control protector.
Remove the water evacuation hoses from
the climate control box.
REMOUNTING
Pe rform the dismounting operations in t he
reverse order.
3 1
2
5
4
Carriage body sealing
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Page 532 of 891

80
BATTERY - FRONT HEADLIGHTS
80 - 11
Disconnect the (-) plug of the battery;
Dismount
the headlamp adjusting control from the turning lamp-headlamp assembly:
- pull backward the gasket of the headlamp adjustment corrector ( 1);
- detach from clips the protector (2) of the headlamp adjustment mechanism;
- loosen the locking nut ( 3);
- detach from clips the he adlamp adjustment control cable ( 4) from the headlamp
adjustment corrector and then from the fork (5);
Dismount the headlamp adjusting control from the other turning lamp-headlamp assembly .
Detach from clips the headlamp adjustment control cables and cut the attachment collars.
Dismount the headlamps adjustment control button.
Dismount the attachment nut of the headlamp adjustment control on the dashboard.
Dismount the bonnet opening control cable from the opening handle (see chapter 52).
Detach from clips, by means of a straight screwdriver, the cables passing bushing from the
cowl panel.
Remove the headlamps adjusting control cables from the cowl-passin g hole. Mark the mounting
position of the headlamps adjustment control cables.
REMOU NT I NG
Insert the headlamps adjusting control cables through the cowl-passing hole, observing the
existent position prior to dismounting.
Insert the bonnet opening control cable through the cables passing bushing.
DISMOUNTIN G1
2
V
56 34
Replacement of the headlamps mechanic adjustment control
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Page 533 of 891

BATTERY - FRONT HEADLIGHTS
80
80 - 12
Replacement of the headlamps mechanic adjustment control
Attach on the cowl panel, by means of clips, the cables passing bushing, ensuring the cockpit
co mpartment sealing against possible water drain along the cables passing bushing.
Mount the bonnet opening control cable in the opening handle (see chapter 52). Position the
headlamp s adjustment control on the dashboard.
Mount the attachment nut of the headlamps adjustment control on the dashboard.
Mo unt the headlamps adjustment control button and turn it in the position “3”.
Mount the headlamp adjustment control to a turning lamp-headlamp assembly :
-a ttach in clips by means of a straight screwdriver, the headlamp adjustment control cable
in fork (5) a n d t h en in the headlamp adjustment corrector;
- tighten initially the cable by hand till the fork ( 5) is in contact with support ( 6) so that fork
is remaining at max. 0.5 mm again st the support;
-block the headlamp adjustment cable by means of the nut ( 3);
-a ttach in clips the protector ( 2) o f t h e headlamp adjustment mechanism;
- position correctly the gasket of the headlamp adjustment corrector – the vertical adjustment
screw ( V) mu st come out through the gasket.
Mount the headlamp adjustment control of the other turning lamp-headlamp assembly.
Attach in the attachment points, by means of clips, the headlamps adjusting control cables,
replace and mount the attachment collars, observing the mounting position prior to the dismounting.
Keep a distance of approximate 40 mm
± 10 mm between the right cable and the cylinder
no .1 spark plug cable, in order to avoid the loses due to electric-magnetic induction.
Reconnect the battery ( -) term inal.
Switch on the headlamps and check the operation of the headlamps mechanic adjusting control.
The adju stment of the luminous spot dip of the headlamps in the downward sense of the vehicle
loading condition is to be performed by bringing the headlamps adjusting button in the “ 0” position
an d then in the desired condition.
REMA RK : The r equired tighteni ng moment of the attachment nut of th e headlamps
adju stment control on the dashboard: 2 Nm.
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Page 641 of 891

87
ELECTRICAL ASSISANCE EQUIPEMENT
87 - 1
It is located on the left side of the climate
control box, being attached by means of a
screw. It has the windscreen washing electric
pump attached on the washer reservoir.
In the drawin g, the following elements may
be identified:
1,2 Pins of the electric pump.
3 Windscreen washing reservoir
4 Electric pump
5 Attachment screw
6W ashing hose
7 Adjustable nozzle
8W ashing reservoir cap
9W ashing bushing
DISMOUNTIN G
Disconnect the battery (-) terminal.
Dismount the climate control gasket.
Dismount the climate control protector.
Di smount the attachment scre w of the
washing reservoir. Carefully remove the front wiring branch
(in order not to damage the splice), from its
location in the wall between the engine
compartment and the climate control box.
Extract the washing reservoir from the
washing b ushing (9). Di
sconnect t he washing hose connected to
the electric pump. Carefully remove the washing reservoir from
the climate control compartmen t and tilt it in such
way that windscreen washing fluid is not flowing
out.
R EMOU NT I NG
Perform the dismounting operations in t he
reverse order.
Check the opera tion of the assembly and
eventually adjust by means of a “needle” the
nozzle in order to correctly wash the windscreen.
AT T E N T I ON!
Do n o t clo se front bonnet after
dismounti ng the w ind scr een w a sh ing
assembly, because it may be possible the
front wiring damaging.
REMARK:
The washing fluid level must be between
the minim and maxim levels marks on the
washing reservoir (0.8 l). The required t ightening m oment of the
attachment screw of the windscreen washing
assembly: 2 Nm.
Connector
Pin Denomination
1 Windscreen washing pump control
2 Mass
Windscreen washing
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