2004 CHEVROLET KODIAK steering

If your power steering fluid level is low, this can cause
the brake or service brake soon warning lights to
come on. In addition, the steering effort and emergency
brake distance could increase.
If either light remains on after you have added power
steering fluid to the proper level, then shut off the engine
for 10 seconds. This should reset the brake warning
lights. If one or both lights stay on though, see
“Hydraulic Brake System Warning Lights” underBrake
System Warning Light on page 3-31for more
information.
What to Use
To determine what kind of fluid to use, seePart C:
Recommended Fluids and Lubricants on page 6-29.
Notice:When adding power steering uid or
making a complete uid change, always use the
proper uid. Failure to use the proper uid can
cause leaks and damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use a fluid that has
sufficient protection against freezing.
Adding Washer Fluid
Your vehicle has a low
washer fluid light that lets
you know when to add
washer fluid.
5-44

Item Number Item Remarks
1 Brake Camshaft** One fitting each (apply sparingly).
2 Steering Column Slip Joint* One fitting.
3 Steering Drag Link Ends One fitting each end.
4 Pivot Points and Hinges Apply chassis lubricant.
5 Pivot Points and Hinges Apply chassis lubricant.
6 Slack Adjuster** One fitting.
7Brake Cam Roller Pins at interface of pin
and shoe**Apply engine oil.
8 Front Steering KnucklesOne fitting each side, lower bushing.
(Hand-operated grease gun only.) Hand-pack
upper bearing.
9 Front Wheel Bearings Hand-pack or lubricate.
10 Steering Tie Rod Ends One fitting each end.
11 Spring Slip Pads* (Multi-leaf Only) Apply chassis lubricant.
12 Clutch Release Bearing* Cup or fitting.
13 Battery Terminal (except “ST” type) Keep coated with petroleum jelly.
14 Transmission Fill to level of filler plug.
15 Propshaft Slip JointsLubricate with GM Part No. 1051344 Wheel Bearing
Lubricant.
16 Parking Brake Clevis Pin$ Apply chassis lubricant.
17 Parking Brake Lever Pivot*, $ Apply chassis lubricant.
18Clutch Release Cross Shaft,
Master Cylinder$Apply chassis lubricant, fill to 1/4 inch (6 mm)
below opening.
5-53

Proper front wheel alignment must be maintained in
order to ensure efficient steering, good directional
stability, and prevent abnormal tire wear. If you notice
unusual tire wear or your vehicle is pulling one way
or the other, the alignment may need to be reset. If you
notice your vehicle vibrating when driving on a smooth
road, your wheels may need to be balanced.
Tightening the Wheel Nuts
{CAUTION:
Wheel nuts that are not tight can work loose. If
all the nuts on a wheel come off, the wheel can
come off the vehicle, causing a crash. All
wheel nuts must be properly tightened. Follow
the rules in this section to be sure they are.
This section lets you know how often to check the
tightness of the wheel nuts on your vehicle and how tight
they must be.First, use these pictures to decide what kind of wheels
you have.
Then, follow the steps below for the wheels you have.
Hub-Piloted Wheels, 8-Hole or 10-Hole
The studs and nuts used with these wheels have
right-hand threads.
1. With intermittent pilot pads, position a pad at
12 o’clock to center the wheel and reduce run-out.
2. Put the tire and rim assembly on the axle hub.
Install the outer rear tire and rim assembly so
that its valve stem is exactly opposite the valve stem
on the inner tire and rim assembly. Hub-Piloted Type,
8-Hole
Hub-Piloted Type,
10-Hole
5-71

Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used
or how far it’s been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
If a Tire Goes Flat
It’s unusual for a tire to “blow out” while you’re driving,
especially if you maintain your tires properly. If air
goes out of a tire, it’s much more likely to leak out
slowly. But if you should ever have a “blow out,” here
are a few tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that pulls
the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use
in a skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop –– well off the road if possible.
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place and turn on your
hazard warning flashers. The next part tells you what
to do.
5-75

Part Engine
(RPO Code)GM Part
NumberACDelco®Part
NumberOther Part
Numbers
Engine Air Cleaner/Filter
6.6L (LB7/LLY) (C4/C5 Models)
6.6L (LB7/LLY) (C6/C7/C8 Models)
7.2L (LG5)
7.8L (LG4) (C4/C5 Models)
7.8 L (LG4) (C6/C7/C8 Models)
8.1L (L18)88937527
88937548***
—
8837527
88937548***
25313349—
—
—
—
—
A1518C—
—
Donaldson P522606
—
—
—
Engine Oil Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)88917036
—
94392475
89028862PF2232
—
—
PF454—
CAT 1R0739
—
—
Fuel Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)97256734
—
94392474
——
915 Primary**
—
GF626*—
—
—
—
Power Steering Fluid Filter
6.6L (LB7/LLY)
7.2L (LG5)
7.8L (LG4)
8.1L (L18)88892858
88892858
88892858
88892858—
—
—
——
—
—
—
5-101

10,000 Miles (16 000 km)
❑DURAMAX™ Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first).(2) (3)
15,000 Miles (24 000 km)
❑Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system. See
“Engine Oil (Gasoline Engine)” in the
Index.(3) (9)
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(12)
❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (6)
❑Gasoline Engine: Inspect engine air cleaner filter if
you are driving in dusty conditions and replace
filter if necessary. Diesel Engine: Inspect engine air
cleaner filter change indicator. If necessary,
replace the filter. If vehicle is driven in dusty/dirty
conditions, inspect filter change indicator at
every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-30for more
information.† (3)
❑DURAMAX™ Diesel Only: Replace fuel filter.
❑Steering system service.(13)
❑Front and rear suspension service.(14)
❑Spring-to-axle U-bolts and shackle bolts service.(16)❑Exhaust system service (or every 6 months,
whichever occurs first).(3) (4) (17)
❑Wheels and tires service.(15)
❑Hydraulic brake service (or every 6 months,
whichever occurs first).(7) (46)
❑Parking brake service (or every 6 months, whichever
occurs first).(8)
❑Air brake service (or every 6 months, whichever
occurs first).(39)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(40)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(41)
❑Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever occurs
first).(42)
❑Thermostatically controlled engine cooling fan
service.(4) (20)
❑Shields and underhood insulation service.(4) (5) (21)
6-6

30,000 Miles (48 000 km)
❑Gasoline Engine Only: Check Oil Life System. If
engine oil and filter are changed, reset system. See
“Engine Oil (Gasoline Engine)” in the Index.(3) (9)
❑DURAMAX™ Diesel Only: Change engine oil and filter
(or every 12 months, whichever occurs first).(2) (3)
❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (6)
❑Gasoline Engine: Replace engine air cleaner filter.
Diesel Engine: Inspect engine air cleaner filter change
indicator. If necessary, replace the filter. If vehicle is
driven in dusty/dirty conditions, inspect filter change
indicator at every engine oil change. SeeEngine Air
Cleaner/Filter on page 5-30for more information.† (3)
❑DURAMAX™ Diesel Only: Replace fuel filter.
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(12)
❑Replace fuel filter(s) (or every 12 months, whichever
occurs first).(3)
❑Steering system service.(13)
❑Front and rear suspension service.(14)
❑Spring-to-axle U-bolts and shackle bolts service.(16)
❑Exhaust system service (or every 6 months, whichever
occurs first).(3) (4) (17)
❑Wheels and tires service.(15)❑Hydraulic brake service (or every 6 months, whichever
occurs first).(7) (46)
❑Parking brake service (or every 6 months, whichever
occurs first).(8)
❑Air brake service (or every 6 months, whichever
occurs first).(39)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(40)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(41)
❑Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever occurs
first).(42)
❑C600, C700 and C800 Gasoline Engines Only: Engine
drive belts service (or every 12 months, whichever
occurs first.)(18)
❑Thermostatically controlled engine cooling fan
service.(4) (20)
❑Shields and underhood insulation service.(4) (5) (21)
6-8

45,000 Miles (72 000 km)
❑Gasoline Engine Only: Check Oil Life System. If
engine oil and filter are changed, reset system. See
“Engine Oil (Gasoline Engine)” in the Index.(3) (9)
❑Check fluid levels (or every 3 months, whichever
occurs first).(1) (6)
❑Gasoline Engine: Inspect engine air cleaner filter if you
are driving in dusty conditions and replace filter if
necessary. Diesel Engine: Inspect engine air cleaner
filter change indicator. If necessary, replace the filter. If
vehicle is driven in dusty/dirty conditions, inspect filter
change indicator at every engine oil change. See
Engine Air Cleaner/Filter on page 5-30for more
information.† (3)
❑DURAMAX™ Diesel Only: Replace fuel filter.
❑Chassis lubrication service (or every 6 months,
whichever occurs first).(12)
❑Cooling system service. Clean the cooling system filler
cap with clean water, clean the core, pressure test the
cap and the system for proper pressure capability and
inspect condition of cooling and heater hoses and
clamps. Replace hoses if cracked, swollen or
damaged.
❑Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever hubs
are removed.)(23) (46)❑Inspect door hinge pins and bushings and replace as
necessary.
❑Steering system service.(13)
❑Front and rear suspension service.(14)
❑Spring-to-axle U-bolts and shackle bolts service.(16)
❑Exhaust system service (or every 6 months, whichever
occurs first).(3) (4) (17)
❑Wheels and tires service.(15)
❑Hydraulic brake service (or every 6 months, whichever
occurs first).(7) (46)
❑Parking brake service (or every 6 months, whichever
occurs first).(8)
❑Air brake service (or every 6 months, whichever
occurs first).(39)
❑Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first).(40)
❑Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours, whichever
occurs first).
❑Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first). Lubricate
linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(41)
6-10