Page 1 of 366
Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-27
Air Bag System
.......................................1-48
Restraint System Check
............................1-61
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Theft-Deterrent Systems
............................2-10
Starting and Operating Your Vehicle
...........2-11
Mirrors
....................................................2-39
Storage Areas
.........................................2-41
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages, and Indicators
........3-23
Audio System(s)
.......................................3-45
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-31Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-6
Checking Things Under the Hood
...............5-18
Rear Axle
...............................................5-61
Noise Control System
...............................5-62
Bulb Replacement
....................................5-63
Windshield Wiper Blade Replacement
.........5-63
Other Service Items
..................................5-64
Tires
......................................................5-68
Appearance Care
.....................................5-76
Vehicle Identification
.................................5-85
Electrical System
......................................5-86
Capacities and Specifications
.....................5-93
Normal Maintenance Replacement Parts
....5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-6
Index.................................................................1
2004 Chevrolet Kodiak Owner ManualM
Page 2 of 366
GENERAL MOTORS, GM, the GM Emblem,
CHEVROLET, and the CHEVROLET Emblem are
registered trademarks of General Motors Corporation.
This manual includes the latest information at the time it
was printed. We reserve the right to make changes
after that time without further notice. For vehicles first
sold in Canada, substitute the name “General Motors of
Canada Limited” for GM Medium Duty Truck Division
when it appears in this manual.
Please keep this manual in your vehicle, so it will be
there if you ever need it when you’re on the road. If you
sell the vehicle, please leave this manual in it so the
new owner can use it.
Litho in U.S.A.
Part No. C2401 A First Edition©
Copyright General Motors Corporation 07/14/03
All Rights Reserved
Canadian Owners
You can obtain a French language copy of this manual
from your dealer or from:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
How to Use This Manual
Many people read their owner’s manual from beginning
to end when they first receive their new vehicle. If
you do this, it will help you learn about the features and
controls for your vehicle. In this manual, you will find
that pictures and words work together to explain things.
Index
A good place to look for what you need is the Index in
back of the manual. It is an alphabetical list of what
is in the manual, and the page number where you will
find it.
ii
Page 3 of 366
Safety Warnings and Symbols
You will find a number of safety cautions in this book.
We use a box and the word CAUTION to tell you about
things that could hurt you if you were to ignore the
warning.
{CAUTION:
These mean there is something that could hurt
you or other people.
In the caution area, we tell you what the hazard is.
Then we tell you what to do to help avoid or reduce the
hazard. Please read these cautions. If you don’t, you
or others could be hurt.You will also find a circle
with a slash through it in
this book. This safety
symbol means “Don’t,”
“Don’t do this” or “Don’t let
this happen.”
iii
Page 4 of 366
Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors
or in different words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv
Page 5 of 366
These are some examples of symbols you may find on your vehicle:
v
Page 6 of 366
Model Reference
This manual contains information which covers
conventional cab models as shown. Most models are
unfinished from the factory.
C4C042 C5C042
C4V042 C5V042
C4U042 C5U042
C6C042 C7C042
C8C042 C6V042
C7V042 C8V042
C8C064 C8V064C4E042 C5E042
C6E042 C7E042
C8E042
C8E064
Since C-series models delivered from the factory are
finished in a variety of ways by a number of companies,
you will probably find other manuals in your finished
vehicle. These manuals are put there by the companies
that have added components or equipment to the
C-Series model. Read all these materials — as well as
this manual — carefully, to get all of the information
on your vehicle.
vi
Page 7 of 366
Front Seats......................................................1-2
Manual Seats................................................1-2
Reclining Seatbacks........................................1-4
Split Bench Seat............................................1-6
Air Suspension Seats......................................1-6
Rear Seats.......................................................1-7
Rear Seat Operation.......................................1-7
Safety Belts.....................................................1-8
Safety Belts: They Are for Everyone.................1-8
Questions and Answers About Safety Belts......1-12
How to Wear Safety Belts Properly.................1-13
Driver Position..............................................1-13
Safety Belt Use During Pregnancy..................1-21
Right Front Passenger Position.......................1-22
Center Passenger Position.............................1-22
Rear Seat Passengers..................................1-23
Safety Belt Extender.....................................1-26
Child Restraints.............................................1-27
Older Children..............................................1-27
Infants and Young Children............................1-29
Child Restraint Systems.................................1-33
Where to Put the Restraint
(Regular Cab Models)................................1-35
Where to Put the Restraint
(Crew Cab Models)....................................1-37Top Strap....................................................1-38
Securing a Child Restraint in a Rear Outside
Seat Position (Crew Cab Models)................1-39
Securing a Child Restraint in the Center
Rear Seat Position (Crew Cab) or
Center
Front Position...........................................1-41
Securing a Child Restraint in the Right
Front Seat Position....................................1-43
Air Bag System..............................................1-48
Where Are the Air Bags?...............................1-52
When Should an Air Bag Inflate?....................1-53
What Makes an Air Bag Inflate?.....................1-53
How Does an Air Bag Restrain?.....................1-53
What Will You See After an
Air Bag Inflates?.......................................1-54
Air Bag Off Switch........................................1-55
Servicing Your Air Bag-Equipped Vehicle.........1-60
Adding Equipment to Your Air Bag-Equipped
Vehicle....................................................1-61
Restraint System Check..................................1-61
Checking Your Restraint Systems...................1-61
Replacing Restraint System Parts
After a Crash............................................1-62
Section 1 Seats and Restraint Systems
1-1
Page 8 of 366
Front Seats
Manual Seats
Bucket Seats
{CAUTION:
You can lose control of the vehicle if you try to
adjust the seat while the vehicle is moving.
The sudden movement could startle and
confuse you, or make you push a pedal when
you don’t want to. Adjust the driver’s seat only
when the vehicle is not moving.If your vehicle has bucket seats, you can adjust them
forward or rearward with the lever located at the front of
the seat.
To adjust the seat, pull the lever up to release the seat
bottom. Slide the seat to where you want it and
release the lever. Then try to move the seat with your
body, to make sure the seat is locked in place.
1-2