Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-27
Air Bag System
.......................................1-48
Restraint System Check
............................1-61
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Theft-Deterrent Systems
............................2-10
Starting and Operating Your Vehicle
...........2-11
Mirrors
....................................................2-39
Storage Areas
.........................................2-41
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages, and Indicators
........3-23
Audio System(s)
.......................................3-45
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-31Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-6
Checking Things Under the Hood
...............5-18
Rear Axle
...............................................5-61
Noise Control System
...............................5-62
Bulb Replacement
....................................5-63
Windshield Wiper Blade Replacement
.........5-63
Other Service Items
..................................5-64
Tires
......................................................5-68
Appearance Care
.....................................5-76
Vehicle Identification
.................................5-85
Electrical System
......................................5-86
Capacities and Specifications
.....................5-93
Normal Maintenance Replacement Parts
....5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-6
Index.................................................................1
2004 Chevrolet Kodiak Owner ManualM
Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors
or in different words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv
When the engine is started, it will slowly ramp up to the
high idle speed after a delay of a few seconds up to
about two minutes. For this method to work properly
there must be no throttle or brake pedal faults, and the
throttle pedal must not fall below 75 percent of wide
open throttle while pressing the brake pedal.
The engine idle speed will return to normal once the
following conditions are met:
•Once engine coolant temperature reaches
150°F (65°C).
•Air intake temperature reaches 41°F (5°C).
The high idle speed will be temporarily interrupted and
the engine speed will return to normal if any of the
following conditions occur:
•The brake pedal is applied.
•The accelerator pedal is pressed.
•The automatic transmission is shifted out of
PARK (P) or NEUTRAL (N).
•The clutch pedal on the manual transmission is
pressed.
•Vehicle speed is detected.
Once these inputs are removed, the engine idle speed
will slowly ramp back up to high idle after the normal
delay, if the conditions for engine coolant temperature
and air intake temperature are still met.
Engine Checks Before Operating
When you’ve started your engine, let it run for
20 to 30 seconds before you put a load on the engine.
Butdon’tleave the vehicle while the engine is running.
Avoid unnecessary idling of diesel engine equipped
vehicles.
If the engine idles too long, the temperature of the
engine coolant will fall below the normal operating
range. Low engine operating temperature causes
several conditions which affect engine operation and
reduce engine life.
The engine should be permitted to go through a
warm-up period. Operate the vehicle at a minimum of
600 rpm during the warm-up period. During this
period and during operation, the following observations
should be made.
During this warm-up period, check your warning lights
and gages:
•If oil pressure doesn’t begin to rise within
15 seconds of starting, stop the engine and find the
cause.
•If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
2-22
Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-5
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Instrument Panel Switchbank..........................3-16
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-19
Climate Control System.................................3-19
Outlet Adjustment.........................................3-22
Rear Heating System....................................3-23
Warning Lights, Gages, and Indicators............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Tachometer.................................................3-26
Safety Belt Reminder Light.............................3-26
Safety Belt Reminder Tone............................3-26
Air Bag Readiness Light................................3-27
Air Bag Off Light..........................................3-28Charging System Light..................................3-30
Voltmeter Gage............................................3-30
Service Transmission Warning Light................3-31
Range Inhibit Warning Indicator......................3-31
Brake System Warning Light..........................3-31
Parking Brake Warning Light..........................3-34
Anti-Lock Brake System Warning Light.............3-34
Trailer Anti-Lock Brake System
Warning Light...........................................3-35
Engine Coolant Temperature Gage..................3-35
Low Coolant Warning Light............................3-36
Wait to Start Indicator...................................3-36
Malfunction Indicator Lamp.............................3-37
Oil Pressure Gage........................................3-37
Low Oil Level Light.......................................3-38
Change Engine Oil Light................................3-39
Engine Overspeed Warning Light....................3-39
Engine Shutdown Warning Light.....................3-39
Transmission Temperature Gage.....................3-40
Exhaust Brake Indicator Light.........................3-40
Differential Lock Indicator Light.......................3-40
Reduced Engine Power Light.........................3-41
Daytime Running Lamps Indicator Light...........3-41
Section 3 Instrument Panel
3-1
A. Air Outlets. SeeOutlet Adjustment on page 3-22.
B. Instrument Panel Cluster. SeeInstrument Panel
Cluster on page 3-24.
C. Shift Lever. SeeStarting Your Gasoline Engine on
page 2-12,Starting Your Diesel Engine on page 2-14
andStarting Your DURAMAX™ Diesel Engine on
page 2-19.
D. Air Brake Controls. See ‘‘Air Brake’’ underParking
on page 2-33.
E. Auxiliary Gages. SeeWarning Lights, Gages, and
Indicators on page 3-23.
F. Exterior Lamp Control. SeeExterior Lamps on
page 3-13.
G. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-7.
H. Hazard Warning Flashers Button. SeeHazard
Warning Flashers on page 3-5.
I. Audio System(s). SeeAudio System(s) on
page 3-45.
J. Climate Controls. SeeClimate Control System on
page 3-19.
K. Instrument Panel Switchbank. SeeInstrument Panel
Switchbank on page 3-16.
L. Air Bag Off Switch. SeeAir Bag Off Switch on
page 1-55.
M. Accessory Power Outlets. SeeAccessory Power
Outlets on page 3-17.Hazard Warning Flashers
Your hazard warning flashers let you warn others. They
also let police know you have a problem. Your front
and rear turn signal lamps will flash on and off.
3-5
Exterior Lamps
The control located to the left of the steering column
operates the exterior lamps.
The exterior lamp control has four positions:
OFF:Turning the control to this position turns off all
lamps except the Daytime Running Lamps (DRL).
;(Parking Lamps):Turning the control to this
position turns on the parking lamps, together with the
following:
•Marker Lamps
•Taillamps
•License Plate Lamps
•Instrument Panel Lights
O(Headlamps):Turning the control to this position
turns on the headlamps, together with the previously
listed lamps and lights.
You can switch your headlamps from low to high beam
by pulling the turn signal/multifunction lever toward
you. Pull the lever toward you again to return to
low beam.
A circuit breaker protects your headlamps. If you have
an electrical overload, your headlamps will flicker on and
off. Have your headlamp wiring checked right away if
this ever happens.
Headlamps On Reminder
If you have this system, a tone will sound when your
headlamps and/or parking lamps are turned on and your
ignition is in LOCK or ACCESSORY.
3-13
Interior Lamps
Instrument Panel Brightness Control
This feature controls the brightness of the instrument
panel lights.
The thumbwheel for this feature is located to the right of
the exterior lamp control.
Turn the thumbwheel up to brighten the lights. When
the thumbwheel is moved to the first position, the radio
display and transmission selection display will go to
full intensity. The instrument panel cluster will also be
dimly lit. Moving the thumbwheel up to the next position
will activate the interior dome lamps.
Dome Lamps
The dome lamps will come on when you open a door.
You can also turn the dome lamps on by moving
the thumbwheel, located to the right of the exterior lamp
control, all the way up to the second position. In this
position, the dome lamps will remain on whether a door
is open or closed.
You can use the dome override button to set the dome
lamps to automatically come on when a door is
open, or to remain off.The dome override button is located below the exterior
lamp control.
If the dome override button is pushed in, the dome
lamps will not come on. Use this feature when you want
to leave your door(s) open for an extended period of
time and do not want to run the battery down.
If the dome override button is in the out position, the
interior lamps will work as usual.
3-15
Illuminated Entry
The delayed illumination feature will allow you to enter
or exit your vehicle with the lights on for about
20 seconds, after the door is closed or the ignition is
cycled.
Reading Lamps
If your vehicle has reading lamps, press the button next
to the lamp to turn the lamp on or off.
Instrument Panel Switchbank
3-16