Page 17 of 85

10 High beams on 
11 Fault in SRS system 
12 Brake circuit not working (brake fluid level  too low) and  EBD 
13 Battery  charge failure 
14 Parking brake applied  
15 Low oil pressure 
16 ABS  (anti-lock brakes)  malfunction 
17 Automatic transmission: position W,  4 or 3 or L 
18 Malfunction  indicator light 
19 Immobilizer  on 
20 Service Reminder  Indicator 
21 DSA  (option) 
22 High coolant  temperature warning light 
23 Low fuel warning light
Starting check 
After a  few seconds, all lights except 16 and  19 will go out. Once the engine starts, these lights will also go out.
* Indicates failure of a  brake light, not failure of the braking system (see item 12).
pg. 22 Warning lights
The warning lights described on pages 22 and 23 should never stay on when driving
When the ignition key  is turned on and  before the engine starts, all of the warning lights should go on to test the
function of the bulbs. Should a  light not go off after the engine has started, the system indicated should be  inspected.
However, the parking brake reminder light will not go off until the parking brake has been fully released.
 Supplemental Restraint System (SRS)
If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a  fault. Drive to
an  authorized Volvo retailer for an  inspection of the system. See  the SRS section for more information. 
Oil pressure warning light
If the light  comes on while driving,  stop the car and then stop the engine immediately and check  the engine oil
level . See  page 114.
 If the light stays on after restart, have the car towed  to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
 Parking  brake reminder light
This light will be  on when the parking brake (hand brake) is applied.  The parking brake lever is situated between the
front  seats.
Canadian models are equipped with this  warning light: 
WARNING!
If the fluid level  is below  the lowest MIN  mark in the brake fluid reservoir: DO  NOT DRIVE. Tow the car to a
Volvo retailer and  have the brake system checked and  any  leakage repaired.
Brake failure warning light
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        Page 61 of 85

Engine  oilQuality:
 Meeting minimum ILSAC specification GF-2, including
ACEA A1, API SJ,  SJ/CF  and  SJ/Energy Conserving. Capacity (incl. filter)
: 5.7
US qts (5.4 liters). 
Capacity (excl. filter) : 5.3
US qts (5.0 liters)
Automatic
transmission
fluid Quality:
 JWS-3309 P/N 1161540 Capacity:
 8 US qts. (7.6
liters)
Power steering
fluid Quality:
 ATF oil Capacity:
 1.05 US qts. (1
liters)
Brake fluid Quality: DOT 4+  boiling point >536°F (280°C), P/N 9437433 Capacity:
 0.42 US qts.
(0.4 liters)
All specifications are subject to change without notice.
pg. 123 Engine
Engine
Liquid-cooled, gasoline, inline, 4-cylinder, turbocharged engine. Aluminum alloy cylinder block with cast-iron
cylinder liners cast directly into the block. Aluminum alloy cylinder head with double overhead camshafts and  separate
intake  and  outlet channels.
Engine lubrication is provided by an  eccentric pump driven from  the crankshaft. Full-flow type oil filter.  Exhaust
emission control is accomplished by multiport fuel injection, a  heated oxygen  sensor and  a  three-way catalytic
converter. Designation: Volvo B 4204 T4
Output 170 hp at 5500 rpm (127 kW  at 92 rps)
Max torque 177 ft. lbs. at 1800-5000 rpm (240 Nm at 30-75 rps)
Number of cylinders 4
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 1.95 liters (118.9 cu.  in.)
Compression ratio 9.0:1
Number of valves 16
Valve clearance mechanical
All specifications are subject to change without notice.
pg. 124 Specifications
Cooling system  
Type: Positive pressure, closed system 
Thermostat begins to open  at 186° F (90° C) 
Coolant:  Volvo original coolant/antifreeze (50/50 water-antifreeze  mix). 
Capacity: 6 US qts. (5.7 liters)
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        Page 63 of 85

Fuel tank : 16 US gal. (60 liters) 
Cooling system : 6 US qts. (5.7 liters) 
Engine oil (incl. filter) : 5.7 US qts. (5.4 liters) 
Engine oil (excl. filter) : 5.3 US qts. (5.0 liters) 
Automatic transmission : 8 US qts (7.6 liters) 
Power steering fluid : 1.05 US qts (1 liters) 
Washer fluid reservoir : 3.9 US qts. (3.75 liters) 
Brake system : 0.42 US qts (0.4 liters)
Vehicle loading 
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label.  The label  is located on the inside of the fuel filler  door. The label  also lists vehicle load limits. Do
not load your car beyond  the indicated limits.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and  can possibly lead to failure
resulting in loss of vehicle control without prior  warning.
All specifications are subject to change without notice.
pg. 126 Specifications
Electrical system
12 Volt, negative ground. 
Voltage-controlled generator. Single-wire system with chassis and  engine used as conductors.
Battery  
Voltage:  12 Volt, capacity: 600 A/100 min 
The battery contains corrosive and  poisonous acids. It is of the utmost importance that old batteries are disposed of
correctly. Your Volvo retailer can assist you in this  matter.
Generator  
Rated output: 120 A
Bulbs
Bulb US no.Power Socket No/bulbs
Headlights
High beam H755W - 2
Low beam H755W - 2
Parking lights and  Turn  signals, front 3457NA26/7W/30/2.2cp W2.5  16q 2
Turn  signals, rear 115621W/32cp BA 15 s 2
Side direction indicators -5W W  2.1x9.5 d 2
Tail lights 675W/4cp BA 15 s 4
Brake lights 115621W/32cp BA 15 s 2
Backup lights 115621W/32cp BA 15 s 2
Rear fog light 115621W/32cp BA 15 s 1
Front fog lights H355 W PK22.5 2
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        Page 77 of 85
2 0 0 3 
VOLVO
S40 & V40
INDEX
pg. 143 - 145 Index
A
ABS 23
,73
Adjustable steering wheel34
Advanced user Mode (AUM) - radio141
Air conditioning37
Air distribution36
Air filter  - engine110
Air vents35
Airbag (SIPS)8
Airbag (SRS)4
Alarm43
Anti-lock Brake System  (ABS)23,73
Anti-theft code130
Antifreeze75,117
Ashtrays33
Audio system HU -415131
Audio system HU -615132
Audio systems129
AUM - Advanced user Mode - radio141
Automatic car washing104
Automatic transmission67,68,69,125
Automatic transmission fluid122
Auxiliary socket33
B
Battery75
,126
Battery  maintenance119
Booster cushion11
Brake failure warning light22
Brake fluid116,122
Brake fluid warning light22
Brake system73,74
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