Page 17 of 85

10 High beams on 
11 Fault in SRS system 
12 Brake circuit not working (brake fluid level  too low) and  EBD 
13 Battery  charge failure 
14 Parking brake applied  
15 Low oil pressure 
16 ABS  (anti-lock brakes)  malfunction 
17 Automatic transmission: position W,  4 or 3 or L 
18 Malfunction  indicator light 
19 Immobilizer  on 
20 Service Reminder  Indicator 
21 DSA  (option) 
22 High coolant  temperature warning light 
23 Low fuel warning light
Starting check 
After a  few seconds, all lights except 16 and  19 will go out. Once the engine starts, these lights will also go out.
* Indicates failure of a  brake light, not failure of the braking system (see item 12).
pg. 22 Warning lights
The warning lights described on pages 22 and 23 should never stay on when driving
When the ignition key  is turned on and  before the engine starts, all of the warning lights should go on to test the
function of the bulbs. Should a  light not go off after the engine has started, the system indicated should be  inspected.
However, the parking brake reminder light will not go off until the parking brake has been fully released.
 Supplemental Restraint System (SRS)
If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a  fault. Drive to
an  authorized Volvo retailer for an  inspection of the system. See  the SRS section for more information. 
Oil pressure warning light
If the light  comes on while driving,  stop the car and then stop the engine immediately and check  the engine oil
level . See  page 114.
 If the light stays on after restart, have the car towed  to the nearest authorized Volvo retailer. After
hard driving, the light may come on occasionally when the engine is idling. This is normal, provided it goes off when
the engine speed is increased.
 Parking  brake reminder light
This light will be  on when the parking brake (hand brake) is applied.  The parking brake lever is situated between the
front  seats.
Canadian models are equipped with this  warning light: 
WARNING!
If the fluid level  is below  the lowest MIN  mark in the brake fluid reservoir: DO  NOT DRIVE. Tow the car to a
Volvo retailer and  have the brake system checked and  any  leakage repaired.
Brake failure warning light
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        Page 54 of 85
2 0 0 3 
VOLVO
S40 & V40
Chapter 8 - Volvo Service
pg. 107 Volvo Service
Service - an investment
An investment which  will pay  dividends in the form  of improved reliability, durability and  resale value. Label  information
108
Maintenance service,  Warranty109
Emissions maintenance110
Engine  compartment111
Fuel/emissions systems112
Lubrication113
Engine  oil114
Power steering fluid,  Brake fluid  reservoir116
Coolant, drive belt117
Washer fluid  reservoir118
Battery maintenance,  Proposition  65 Battery Warning119
pg. 108 Label information
1 Vehicle Emission Control Information  
Your Volvo is designed to meet  all applicable emission standards, as evidenced by the certification label  on the
underside of the hood. For further information regarding these regulations,  please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler  door)
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        Page 57 of 85

Timing belt 
For proper functioning of the vehicle and  its  emission control systems, the timing belt and  belt tensioner must  be
replaced  every 105,000 miles (168,000 km). Engine damage will occur if the belt fails.
PCV system
(on turbocharged models) 
The nipple in the intake  manifold and  the filter  at the end  of the PCV  hose in the air cleaner  should be  inspected and
cleaned at 105,000 miles (168,000 km) and  thereafter, again at 150,000 mile (240,000 km) intervals.
Spark plugs  
The spark plugs should be  replaced  every 45,000 miles (72,000 km) under normal driving conditions. City driving or
fast  highway  driving may necessitate replacement  sooner.
Under normal driving conditions, spark plugs require no maintenance between replacement  intervals.  When installing
new plugs, be  sure to use the right type and  to tighten them correctly. When changing the plugs, clean the terminals
and  rubber seals.  Also check that the suppressor connectors are in good condition. Cracked or damaged connectors
should be  replaced.
pg. 111 Engine compartment
Engine  compartment S40/V40
1 Power brakes 
2 Brake fluid reservoir 
3 Fusebox 
4 Engine air cleaner  
5 Battery  
7 Radiator  
8 Oil filter  
10 Engine oil dipstick 
11 Generator 
12 Windshield/headlight washer fluid reservoir 
13 Power steering pump 
14 Power steering fluid reservoir 
15 Engine oil filler  cap 
16 Coolant expansion tank 
17 Windshield wiper motor 
18 Chassis number
A ABS  
B Air conditioning compressor 
C Air conditioning condenser 
D Air conditioning accumulator  
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        Page 84 of 85
the vehicle and  others  sharing  the roadway.  Avoiding distractions is part of that responsibility.
Octane rating, see page 63
The following  should be checked  regularly: *
1 Washer fluid  reservoir should be  filled with water and  solvent (wintertime:  windshield washer anti-freeze). See
page 118
.
2 Coolant  level  should be  between the expansion tank marks.  Mixture: 50% anti-freeze  and  50% water. See  page 117
.
3 Power steering  - When cold, the level  must  not be  above the MAX mark. Top up if necessary  with ATF fluid. See
page 116
.
4 Engine  oil  level  should be  between the dipstick marks.  The distance between the marks  represents approx. 2 US qts.
(1.9 liters). See  page 114
.
5 Oil filler cap
6 Brake fluid  - check, without removing the cap, that the level  is above the MIN  mark. Use brake fluid DOT 4+.  See
page 116
.
* Engine oil should be  checked each time the car is refuelled.
Tire pressure, see label located on inside  of fuel filler door.
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