2003 TOYOTA AVENSIS headrest

B50126
Hog Ring Pliers
B65860
±
SEAT FRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
72±13
AVENSIS REPAIR MANUAL (RM1018E)
15. INSTALL POWER SEAT MOTOR ASSY (RECLINING)
(a) Install the reclining motor with the 3 bolts.
Torque: 4.5 N
m (46 kgf
cm, 40 in.
lbf)
16. INSTALL POWER SEAT MOTOR ASSY (SLIDE)
(a) Install the slide motor with the 2 bolts and nut. Torque:
Bolt 4.0 N
m (41 kgf
cm, 35 in.
lbf)
Nut 3.5 N
m (36 kgf
cm, 31 in.
lbf)
17. INSTALL POWER SEAT MOTOR ASSY (LIFTER)
(a) Install the lifter motor with the 2 bolts and nut. Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
18. INSTALL POWER SEAT MOTOR ASSY (FRONT VERTICAL)
(a) Install the vertical motor with the 2 bolts and nut. Torque:
Bolt 2.5 N
m (25 kgf
cm, 22 in.
lbf)
Nut 25 N
m (255 kgf
cm, 18 ft
lbf)
19. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Install the airbag sensor with the screw. Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
20. INSTALL SEPARATE TYPE FRONT SEAT BACK COVER
(a) Install the lumbar support adjuster with the 2 screws.
(b) Install the seatback pad.
(c) Cover the top of the seatback pad with the seatback cover.
(d) Install the 2 headrest supports.
(e) Using hog ring pliers, install the seatback cover complete-ly with new hog rings.
NOTICE:

Be careful not to damage the cover.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
(f) w/ Side airbag: Install the seatback cover bracket with the nut.
Torque: 6.0 N
m (61 kgf
cm, 53 in
lbf)
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B65611
Clamp
B50126
Hog Ring Pliers
72±14
±
SEATFRONT SEAT ASSEMBLY LH (POWER SEAT TYPE)
AVENSIS REPAIR MANUAL (RM1018E)
(g)w/ Side airbag: Install the wire harness and clamp of the side airbag
through the seat cushion cover end.
NOTICE:
Be careful not to damage the cover.
(h)Install the seatback board with the 2 screws.
21.INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER
(a)Install the seat cushion pad to the seat cushion cover.
(b)Using hog ring pliers, install the seat cushion cover with new hog rings to the seat cushion pad.
NOTICE:

Be careful not to damage the cover.

When installing the hog rings, take care to prevent
wrinkles as much as possible.
22.INSTALL FRONT SEAT INNER BELT ASSY LH
(a)Install the inner belt with the nut. Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
(b)Connect the connectors.
(c)Check that the inner seat belt moves smoothly.
23.INSTALL FRONT SEAT ASSY LH
(a)Place the seat in the cabin.
(b)Connect the connectors under the seat.
(c)Install the seat with the 4 bolts. Torque: 37 N
m (375 kgf
cm, 27 ft
lbf)
(d)Install the 4 seat track covers.
(e)Install the headrest.
24.INSPECT POWER SEAT OPERATION (See page 72±4)
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720JB±01
B70320
Rear Seat Headrest Assy RHRear Seat
Headrest Assy Center

Hog Ring
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part
Rear Seat Headrest Support Assy

Hog Ring
Rear Seat Headrest Assy LH Rear Seat Headrest
Support Assy Rear Seatback Pad
Rear Seatback Frame Sub±assy LH
Rear Seatback Frame Sub±assy RH
Rear Seatback Pad
Rear Seatback Cover
42 (420, 31)
30 (306, 22)
Rear Seatback Lock Assy LH
Rear Seatback Lock
Assy RH
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet
Rear Seatback Stop
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Board Carpet Assy LHRear Seat Belt Assy Outer Center
Rear Seatback Board
Carpet Assy RH
Rear Seat Shoulder Belt Cover
Rear Seatback Cover
18 (185, 13)
30 (306, 22)
42 (420, 31)
Rear Seatback Hinge
Sub±assy Center
Cap
Rear Armrest Assy
Rear Side Seatback
Assy RH
Rear Seatback Hinge RH
Rear Seatback Hinge LH
Rear Side Seatback Assy LH
18 (185, 13)
8.0 (82, 71 in.
lbf)
Cover
18 (185, 13)
18 (185, 13)
18 (185, 13)
18 (185, 13)18 (185, 13)
Rear Seatback Frame Sub±assy LH
±
SEAT REAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)72±19
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT ASSY (40/60 FOLDING FLIP±UP CUSHION)
COMPONENTS
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720JC±01
B50073
B68377
Clip
B57831
Clip
±
SEAT REAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)72±21
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
2. REMOVE REAR SEAT HEADREST ASSY CENTER
3. REMOVE REAR SEAT CUSHION ASSY LH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
4. REMOVE REAR SEAT CUSHION ASSY RH
(a) Remove the 2 hinge covers.
(b) Remove the 2 bolts and seat cushion.
5. REMOVE REAR SIDE SEATBACK ASSY LH
(a) Remove the bolt and seatback.
6. REMOVE REAR SIDE SEATBACK ASSY RH
(a) Remove the bolt and seatback. 7. REMOVE REAR SEATBACK BOARD CARPET ASSYLH
(a) Using a clip remover, remove the 2 clips.
8. REMOVE REAR SEATBACK ASSY LH
(a) Remove the 2 bolts and seatback.
9. REMOVE REAR SEATBACK BOARD CARPET ASSY RH
(a) Using a clip remover, remove the 2 clips.
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the rear seat belt
assy outer center.
(b) Remove the 2 bolts and seatback.
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B70321
B68378
B64861
Claw
Claw
72±22±
SEAT REAR SEAT ASSY (40/60 FOLDING FLIP±UP
CUSHION)
AVENSIS REPAIR MANUAL (RM1018E)
11. REMOVE REAR SEATBACK HINGE SUB±ASSY LH
(a) Remove the bolt and seatback hinge.
12. REMOVE REAR SEATBACK HINGE SUB±ASSY RH
(a) Remove the bolt and seatback hinge.
13. REMOVE REAR SEATBACK HINGE SUB±ASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the screw and armrest cover.
(b) Remove the bolt and armrest. 15. REMOVE SEPARATE TYPE REAR SEATBACKCOVER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 headrest supports.
(d) Remove the hog rings and the seatback cover together with the pad from the seatback frame.
(e) Remove the hog rings and the seatback cover from the seatback pad.
16. REMOVE SEPARATE TYPE REAR SEATBACK COVER RH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Using a screwdriver, disengage the 4 claws and remove the shoulder belt cover.
HINT:
Tape the screwdriver tip before use.
(d) Remove the 4 headrest supports.
(e) Remove the hog rings and the seatback cover together
with the pad from the seatback frame.
(f) Remove the hog rings and seatback cover from the seat-
back pad.
17. REMOVE REAR SEATBACK LOCK ASSY LH
(a) Remove the seatback lock release button.
(b) Remove the 2 bolts and seatback lock.
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720J9±01
B70320
Rear Seat Headrest Assy RHRear Seat
Headrest Assy Center

Hog Ring
N
m (kgf
cm, ft
lbf) : Specified torque

Non±reusable part
Rear Seat Headrest Support Assy

Hog Ring
Rear Seat Headrest Assy LH Rear Seat Headrest
Support Assy Rear Seatback Pad
Rear Seatback Frame Sub±assy LH
Rear Seatback Frame Sub±assy RH
Rear Seatback Pad
Rear Seatback Cover
42 (420, 31)
30 (306, 22)
Rear Seatback Lock Assy LH
Rear Seatback Lock
Assy RH
Rear Seatback Stop Release Button
Rear Seatback Stop Button Grommet
Rear Seatback Stop
Release Button
Rear Seatback Stop
Button Grommet
Rear Seatback Board Carpet Assy LHRear Seat Belt Assy Outer Center
Rear Seatback Board
Carpet Assy RH
Rear Seat Shoulder Belt Cover
Rear Seatback Cover
18 (185, 13)
30 (306, 22)
42 (420, 31)
Rear Seatback Hinge
Sub±assy Center
Cap
Rear Armrest Assy
Rear Side Seatback
Assy RH
Rear Seatback Hinge RH
Rear Seatback Hinge LH
Rear Side Seatback Assy LH
18 (185, 13)
8.0 (82, 71 in.
lbf)
Cover
18 (185, 13)
18 (185, 13)
18 (185, 13)
18 (185, 13)18 (185, 13)
Rear Seatback Frame Sub±assy LH
±
SEAT REAR SEAT ASSY (40/60 FOLDING)
72±25
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT ASSY (40/60 FOLDING)
COMPONENTS
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720JA±01
B51101
AA: 100 mm (3.94 in.)
or less
B50073
B68377
Clip
±
SEAT REAR SEAT ASSY (40/60 FOLDING)
72±27
AVENSIS REPAIR MANUAL (RM1018E)
OVERHAUL
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE REAR SEAT HEADREST ASSY LH AND RH
2. REMOVE REAR SEAT HEADREST ASSY CENTER
3. REMOVE REAR SEAT CUSHION ASSY
(a) Pull up the 2 front portions of the seat cushion, then re-move it.
NOTICE:
In this case, hold the base of the clip up to prevent the cush-
ion frame from being distorted.
4. REMOVE BENCH TYPE REAR SEAT CUSHION COVER
(a) Remove the hog rings and seat cushion cover. 5. REMOVE REAR SIDE SEATBACK ASSY LH
(a) Remove the bolt and the seatback.
6. REMOVE REAR SIDE SEATBACK ASSY RH
(a) Remove the bolt and the seatback. 7. REMOVE REAR SEATBACK BOARD CARPET ASSYLH
(a) Using a clip remover, remove the 2 clips.
8. REMOVE REAR SEATBACK ASSY LH
(a) Remove the 2 bolts and seatback.
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B57831
Clip
B70321
B68378
72±28
±
SEAT REAR SEAT ASSY (40/60 FOLDING)
AVENSIS REPAIR MANUAL (RM1018E)
9. REMOVE REAR SEATBACK BOARD CARPET ASSY RH
(a) Using a clip remover, remove the 2 clips.
10. REMOVE REAR SEATBACK ASSY RH
(a) Remove the bolt and floor anchor for the seat belt outer
center.
(b) Remove the 2 bolts and seatback assy.
11. REMOVE REAR SEATBACK HINGE SUB±ASSY LH
(a) Remove the bolt and seatback hinge.
12. REMOVE REAR SEATBACK HINGE SUB±ASSY RH
(a) Remove the bolt and seatback hinge.
13. REMOVE REAR SEATBACK HINGE SUB±ASSY CENTER
(a) Remove the 2 bolts and seatback hinge.
14. REMOVE REAR SEAT ARMREST ASSY CENTER
(a) Remove the armrest cover.
(b) Remove the bolt and armrest. 15. REMOVE SEPARATE TYPE REAR SEATBACKCOVER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the stop button grommet.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 headrest supports.
(d) Remove the hog rings and the seatback cover together with the pad from the seatback frame.
(e) Remove the hog rings and the seatback cover from the seatback pad.
16. REMOVE SEPARATE TYPE REAR SEATBACK COVER RH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the
stop button grommet.
HINT:
Tape the screwdriver tip before use.
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