2003 SSANGYONG MUSSO engine

1B1-28 M162 ENGINE MECHANICAL
4. Remove the mounting bolts(M8 x 30, 3 pieces) at thetensioning device, and remove the tensioning device (arrow). Installation Notice
3. Remove the 3 bolts (2) and remove the water pump pulley
(arrow). Installation Notice
5. Installation should follow the removal procedure in the reverse order.
Tightening Torque 22.5 - 27.5 Nm
Tightening Torque 26 - 32 Nm

M162 ENGINE MECHANICAL 1B1-29
3. Pointed rib.
4. Belt cord visible in the base of rib.
POLY V - BELT INSPECTION

Make marks on the belt with chalk.
Rotate the engine and check the belt for damage. Notice If one of the following types of damages is found, replace the belt.
1. Rubber lumps in the base of rib.
2. Dirt or grit ingrained.
5. Cord torn out at the side.
6. Outer cords frayed.

1B1-30 M162 ENGINE MECHANICAL7. Rib detached from the base of belt.
8. Splits across the rib.
9. Sections of rib torn out.
10. Splits across several ribs.
11. Splits across the back of the belt.

M162 ENGINE MECHANICAL 1B1-31
CYLINDER HEAD COVER
1 Ignition Cable Dust Cover
2 Bolt (M6 x 65, 8 pieces)......................... 9-11 Nm
3 Bolt (M6 x 50, 4 pieces) ......................... 9-11 Nm
4 Spacer Sleeve
5 Thrust Piece
Composition of The Cylinder Head Cover Bolts A. M6 x 50, 4 Pieces - Bolts + Washers B. M6 x 65, 8 Pieces - Bolts + Washers 6 Cylinder Head Cover
7 Gasket ................................................... Replace
8 Spart Plug Hole Seal
.............................. Replace
9 Camshaft Seal ....................................... Replace

1B1-32 M162 ENGINE MECHANICAL Removal & Installation Procedure
1. Remove the intake air duct.Installation Notice
2. Remove the ignition cable cover. Installation Notice
3. Remove the spark plug connector and ignition cable.
4. Unscrew all the bolts (2,3) and remove the head cover and the gasket. Installation Notice
Notice Unscrew the seven (M6 x 60) bolts and remove the ignition
cable cover. Notice
Replace the gasket with a new one if necessary.
5. Installation should follow the removal procedure in the reverse order.
6. Check for oil leaks by operating the engine.
Tightening Torque 8 - 9 Nm
Tightening Torque 9 - 10 Nm
Tightening Torque 9 - 10 Nm

M162 ENGINE MECHANICAL 1B1-33
CYLINDER HEAD FRONT COVER Preceding Work : Removal of cylinder head coverRemoval of coolant connection fitting
1 Camshaft Position Sensor
2 Magnet Assembly
3 Upper Guide Rail
4 Bolt (M6 x 60, 3 pieces) .................22.5-27.5 Nm 5 Bolt (M8 x 80, 3 pieces)
.................22.5-27.5 Nm
6 Front Cover
7 Rubber Gasket ...................................... Replace
8 Bolt (M6 x 16, 3 pieces) ......................... 9-11 Nm
Removal & Installation Procedure
1. Remove the magnet assembly. Installation Notice
Tightening Torque 9 - 11 Nm

1B1-34 M162 ENGINE MECHANICAL
2. Remove the cylinder head front cover (6).Installation Notice
4. Remove the gasket (arrow). Installation Notice Replace the gasket with new one and apply the sealant.
5. Installation should follow the removal procedure in the reverse order.
Apply the sealant at the mating surface of the cylinder head
and the front cover.
3. Remove the upper guide rail pin and the guide rail (3).
Installation Notice Install it while the chain tensioner is loose.
Tightening Torque 22.5 - 27.5 Nm

M162 ENGINE MECHANICAL 1B1-35
CYLINDER HEAD Preceding Work : Removal of cylinder head coverRemoval of cylinder head front cover
Removal of upper intake manifold
1 Cylinder Head Bolt (14 pieces).................................................... 1st step 55 Nm
2nd step 90 °
3rd step 90 °
2 Washers (14 pieces)
3 Flange Bolts (3 pieces) ................1st step 20 Nm
2nd step 90 °4 Exhaust Camshaft Sprocket
5 Cylinder Head
6 Gasket ................................................... Replace
7 Dowel Sleeve