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1B3-82 OM600 ENGINE MECHANICAL
CRANKSHAFT BALL BEARING
1 Spacer
2 Cover ......................................... Replace
Notice
Manual transmission only.
Tools Required 000 589 33 33 00 Counter Support000 589 25 33 00 Internal Extractor Removal & Installation Procedure
1. Remove the manual transmission.
2. Using a puller, pull out the locking ring and ball bearing together.
Counter Support 000 589 33 33 00
Internal Extractor 000 589 25 33 00
3. Apply Loctite 241 on the new ball bearing and then insert the ball bearing to be stopped at the spacer ring by using a proper mandrel.3 Ball Bearing
4 Bolt ....................................... 45Nm + 90 °
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OM600 ENGINE MECHANICAL 1B3-93
FLYWHEEL
Preceding Work : Removal of the transmissionRemoval of the clutch
1 Oil Pan
2 Straight Pin
3 Flywheel 4 12-Sided Stretch Bolt
............ Check, 45Nm + 90 °
5 Drive Plate (Automatic Transmission)
6 Flywheel (Automatic Transmission)
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1B3-94 OM600 ENGINE MECHANICAL
Manual transmission flywheel
Automatic transmission flywheel
OM661LA
OM662LA
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OM600 ENGINE MECHANICAL 1B3-95
3. Remove the flywheel (3), if equipped with manualtransmission. Installation Notice Correctly align the position of dowel pin (2).
Tools Required 602 589 00 40 00 Engine Lock Removal & Installation Procedure
1. Install the engine lock.
Engine Lock 602 589 02 40 00
2. Remove the 12-sided stretch bolts (4). Installation Notice
Tightening Torque 45 Nm + 90 °
Notice If the length ‘L’ of bolts exceeds 22.5mm, replace the bolts.
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1B3-96 OM600 ENGINE MECHANICAL
4. Remove the flywheel (6) and driven plate (5), if equippedwith automatic transmission. Installation Notice Correctly align the position of dowel pin (2).
5. Installation should follow the removal procedure in the reverse order.
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OM600 ENGINE MECHANICAL 1B3-181
Tools Required 102 589 00 15 00 Drift 102 589 12 15 00 Drift Replacement Procedure
1. Completely drain the coolant.
2. Remove any parts which impede access.(Example : transmission, injection pump)
3. Place the screwdriver to the deepdrawn edge of the core plug and pull forward and then rotate 90 °.
4. Pull out the core plug with pliers.
5. Thoroughly clean the sealing surface and apply Loctite 241.
6. Install the new core plug by using a drift. Drift 102 589 00 15 00 (F34) Drift 102 589 12 15 00 (F17)
7. Install the removed parts and fill the coolant. Notice The adhesive must be allowed to harden for about 45 minutes before filling of coolant.
8. Warm up the engine and check the coolant for leaks.
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1D1-2 M162 ENGINE COOLINGFASTENER TIGHTENING SPECIFICATIONS
N
m
30
22.5 - 27.5
9 - 11
9 - 11
9 - 11
40.5 - 49.5
3 - 73 - 7
Application
Coolant Drain PlugEngine Hanger Bracket and Coolant OutletPort Bolt Thermostat Cover Bracket Bolt Oil Cooler Pipe Line BoltCooling Fan BoltViscous Clutch Bolt
Automatic Transmission Oil Cooling Hose Bolt Cooling Fan Shroud Bolt
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M162 ENGINE COOLING 1D1-15
RADIATOR Preceding Work : Removal of cooling fan shroud
1 Radiator Inlet Coolant Hose
2 Radiator Outlet Coolant Hose
3 Make Up Coolant Hose
4 Automatic Transmission Oil Cooling Hose
5 Automatic Transmission Oil Cooling Line 6 Bolt
7 Insulator
8 Stopper
9 Bolt
............................................................. 7 Nm
10 Radiator
