2003 SSANGYONG MUSSO suspension

2C-8 FRONT SUSPENSION FRONT LOWER AND UPPER ARM1 Nut ................................................... 120-140 Nm
2 Fulcrum Pin and Upper Arm Assembly
3 Camber/Caster Adjusting Shim
4 Bolt
5 Bolt
6 Washer
7 Upper Arm End
8 Nut ....................................................... 16-22 Nm
9 Castle Nut .......................................... 80-150 Nm
10 Cotter Pin ............................................... Replace
11 Nut ................................................... 150-180 Nm
12 Washer
13 Bolt
14 Lower Arm Assembly and Lower Arm End
15 Bolt
16 Washer
17 Nut ....................................................... 60-80 Nm
Preceding Work : Removal of the torsion bar spring
Removal of the steering knuckle and drive shaft

FRONT SUSPENSION 2C-9
Removal & Installation Procedure
1. Remove the shock absorber.Installation Notice
2. Remove the fulcrum pin mounting bolts and nuts and removethe upper arm assembly. Notice Be careful not to damage or lose the adjusting shims.
Upper LowerDistance between the nut end and the screw end
Tightening Torque6 - 9 mm
60 - 80 Nm
3. Remove the lower arm mounting bolts (2). Installation Notice
Tightening Torque 120 - 140 Nm
4. Pull out the cotter pin from the lower arm ball end assembly and remove lower arm after loosening the slotted nut. Installation Notice
Tightening Torque 150 - 180 Nm
Notice Replace the cotter pin with new one.
5. Installation should follow the removal precedure in the reverse order.
Tightening Torque 120 - 180 Nm
Installation Notice

2C-10 FRONT SUSPENSION
FRONT SHOCK ABSORBER1 Front Shock Absorber
2 Washer
3 Bush 4 Center Washer
5 Actuator Mounting Bracket
6 Nut ........................................................
40-60Nm

FRONT SUSPENSION 2C-11
Removal & Installation Procedure
1. Disconnect actuator connector and unscrew bolt and remove
actuator assembly. Notice When installing the actuator to the mounting bracket, the wiring should face the front of the frame.
2. Unscrew the upper nut (6). Notice When screwing the nut, actuator contacting surface of the mounting bracket and rod end should be 0.5 - 1.5mm.
3. Remove the mounting bracket (5). Notice When installing the bracket, it should be vertical to the frame
side member.
4. Remove the bush and check for damage and replace if necessary.
5. Unscrew shock absorber lower bolt and nut and remove the shock absorber. Notice Shock absorber is filled with gas, never attempt to cut or heat.
6. Installation should follow the removal procedure in the reverse order.

2C-12 FRONT SUSPENSION
1 Axle Vertical Acceleration Sensor (wheel Gsensor)
Removal & Installation Procedure
1. Disconnect extension wiring connector (2) from the axle vertical acceleration sensor. Notice Installation of wiring connector should be as shown in the right drawing.
2. Unscrew bolts (3) and remove the axle vertical acceleration sensor (1). Notice When installing the sensor to the bracket, the sensor wiring should be upward.
3. Installation should follow the removal procedure in the reverse order. 1 Actuator Connector
2 Axle Vertical Acceleration Sensor Connector
3 Front Hose Mounting Bracket
4 Frame Side Member
AXLE VERTICAL ACCELERATION SENSOR (WHEEL G SENSOR)2 Extension Wiring
3 Bolt (M6)
............................................. 20 - 30Nm

FRONT SUSPENSION 2C-13
VERTICAL AND LATERAL SENSOR Removal & Installation Procedure
1. Disconnect vertical sensor and lateral sensor connectors.Notice When connecting the connectors, connector connection of the lateral sensor (2) should be in the right and connectorconnection of the vertical sensor (1) should face downward.
2. Unscrew bolts and remove vertical sensor and lateral sensor. Installation Notice
1 Body Vertical Acceleration Sensor(Vertical Sensor)
2 Body Lateral Acceleration Sensor (Lateral Sensor)
3. Installation should follow the removal procedure in the reverse order.
Tightening Torque 20 - 30 Nm

2C-14 FRONT SUSPENSION ECS (ECU)1 Electronically Controlled Suspension (ECU)
2 Connector
3 Bolts (2 pieces)
Removal & Installation Procedure
1. Disconnect each connectors from the console box and remove the console box.
2. Disconnect ECU connector.
3. Unscrew 10mm x 2 bolts and remove ECS (ECU).
4. Installation should follow the removal procedure in the reverse order.
4 Parking Brake Lever
5 Over Voltage Protection Relay

Type
Spring TypeCoil Spring Shock Absorber
Stabilizer TypeDescription
5-link
Coil Spring
13.8 mm
126.8 mm 384.5 mm
139.6 mm 2.58 kg
Cylindrical Reciprocation Type Torsion Bar Type
SECTION 2D
REAR SUSPENSION
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Wire Diameter (mm) Diameter (mm)Free Heigth (mm)Outer Diameter (mm) Spring Constant (kg m)
Application
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2D-1
General Specifications . . . . . . . . . . . . . . . . . . 2D-1
Fastener Tightening Specifications . . . . . . . . . 2D-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-2 Noise (During Straight Driving) . . . . . . . . . . . . 2D-2
Oil Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-2
Noise (During Turning) . . . . . . . . . . . . . . . . . . 2D-2 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2D-3
Component Locator . . . . . . . . . . . . . . . . . . . 2D-4
Maintenance and Repair . . . . . . . . . . . . . . . 2D-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 2D-5
Rear Suspension(5-Link) . . . . . . . . . . . . . . . . 2D-5
Rear Shock Absorber . . . . . . . . . . . . . . . . . . . 2D-9
FASTENER TIGHTENING SPECIFICATIONS
Application
Upper Nut Stabilizer Bar Bolt Lateral Rod Nut Shock Absorber Mounting Nut Upper Arm Fixing Nut
N
m
16 - 22 30 - 45
150 - 180 50 - 65
150 - 180