2003 SSANGYONG MUSSO torque

1G2-10 M161 ENGINE INTAKE & EXHAUST
4. Unscrew the eleven nuts (4) and remove the exhaustmanifold (5) and gasket (7). Installation Notice
Tightening Torque 31.5 - 38.5 Nm
5. Replace the gasket (7) with new one.
6. Installation should follow the removal procedure in the reverse order.

1G3-4 OM600 ENGINE INTAKE & EXHAUST
Removal & Installation Procedure
1. Loosen the air duct hose clamp and then remove the aircleaner and air duct hose.
2. Disconnect the air cleaner housing cover clamp and remove the cover and element.
Tightening Torque 9 - 11 Nm
3. Loosen the nut (4EA) and remove the air cleaner housing
from the intake manifold. Notice
Do not fold the rubber.
Operating IntervalClean
Replace every 20,000km every 60,000km
4. Loosen the clamp and remove the air duct hose.
5. Loosen the mounting nut and bolt.
6. Remove the air inlet duct and hose.
7. Installation should follow the removal procedure in the reverse order.

OM600 ENGINE INTAKE & EXHAUST 1G3-7
Removal & Installation Procedure
1. Remove the bolt from the exhaust manifold and then removethe front exhaust pipe. Installation Notice
Tightening Torque 15 - 18 Nm
Notice When tightening the nut(3), maintain the clearance between exhaust manifold(1) and front exhaust pipe.
2. Remove the nut from the front of center muffler and then remove the front exhaust pipe. Installation Notice
3. Remove the nut from the rear of center muffler and then remove the tail muffler.Installation Notice
4. Remove the muffler mounting hanger from the rubber pad and remove the center muffler and tail muffler. Notice
Check the gasket, if necessary, replace the new one.
5. Installation should follow the removal procedure in the reverse order.
Tightening Torque 28 - 47 Nm
Tightening Torque 28 - 47 Nm

2C-2 FRONT SUSPENSIONApplication
Torque Arm Bolt N
m
40 - 60 60 - 80
FASTENER TIGHTENING SPECIFICATIONS
Stabilizer Bar
Application
Stabilizer Bar Retaining Nut Stabilizer Bar Link NutLower Arm Nut N
m
30 - 45 60 - 80 16 - 22
Torsion Bar
Lower and Upper Arm
Application
Upper Arm Nut Upper Arm End Castle NutLower Arm Nut Lower Arm End Castle Nut N
m
120 - 140 80 - 150
150 - 180 120 - 180
Steering Knuckle and Drive Shaft
Application
Brake Caliper Hose Bolt Brake Caliper Mounting Bolt
Tie Rod Retaining Nut Upper Arm Retaining NutLower Arm Retaining Nut N
m
25 - 35
85 - 105 35 - 45
80 - 150
120 - 180
M10 M12

FRONT SUSPENSION 2C-5
Removal & Installation Procedure
1. Remove the connecting nuts (1) from stabilizer bar link.Installation Notice
2. Remove the connecting nuts (2) of the stabilizer bar andlink and then remove the link. Installation Notice
3. Remove the stabilizer bar fixing cap bolts (arrow) and remove the stabilizer bar.
Tightening Torque 60 - 80 Nm
4. Installation should follow the removal precedure in the reverse order. Notice The distance between the end of the nut and the end of the link should be in 10-13 mm at the connection of the stabilizer bar link and lower arm.
Tightening Torque 30 - 45 Nm
Tightening Torque 16 - 22 Nm

2C-6 FRONT SUSPENSION TORSION BAR1 Nut
2 Torque Arm
3 Washer
4 Bolt ............................................ M10 : 40-60 Nm M12 : 60-80 Nm
5 Torsion Bar End Seat
6 Dust Cover
7 Torsion Bar
8 Dust Cover
9 Height Control Arm Assembly
10 Height Control Bolt End Piece
11 Height Control Bolt
12 Height Control Seat

FRONT SUSPENSION 2C-7
Removal & Installation Procedure
1. Remove the fixing nuts and bolts of the shock absorberand lower arm connection. Installation Notice
2. Remove the connecting nuts of the stabilizer bar link to the lower arm. Installation Notice
3. Turn the height control bolt until the distance between the end of the height control bolt end piece and the bolt end becomes 0-5 mm. Installation Notice Install the torsion bar spring and adjust the distance between the end of the height control bolt and piece end the bolt end to be 50-55 mm. Adjust the vehicle height.
Tightening Torque 60 - 80 Nm
Tightening Torque 16 - 22 Nm
4. Remove the torque arm fixing nuts and bolts and then withdraw the torsion bar spring. Installation Notice
M10 M12
Tightening Torque40 - 60 Nm 60 - 80 Nm
5. Installation should follow the removal precedure in thereverse order.
6. Check and adjust the wheel alignment.

FRONT SUSPENSION 2C-9
Removal & Installation Procedure
1. Remove the shock absorber.Installation Notice
2. Remove the fulcrum pin mounting bolts and nuts and removethe upper arm assembly. Notice Be careful not to damage or lose the adjusting shims.
Upper LowerDistance between the nut end and the screw end
Tightening Torque6 - 9 mm
60 - 80 Nm
3. Remove the lower arm mounting bolts (2). Installation Notice
Tightening Torque 120 - 140 Nm
4. Pull out the cotter pin from the lower arm ball end assembly and remove lower arm after loosening the slotted nut. Installation Notice
Tightening Torque 150 - 180 Nm
Notice Replace the cotter pin with new one.
5. Installation should follow the removal precedure in the reverse order.
Tightening Torque 120 - 180 Nm
Installation Notice