2003 SSANGYONG MUSSO service

DescriptionAlumimun7JJ X 15
Radial Tire
P215 / 75R 15 - 30psi P235 / 75R 15 - 30psiP255 / 70R 15 - 30psi
Application
Wheel SECTION 2E
TIRES AND WHEELS
TABLE OF CONTENTS
SPECIFICATIONS
GENERAL SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Wheel Bolt
N
m
80 - 120
110 - 130
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2E-1 General Specifications . . . . . . . . . . . . . . . . . . 2E-1
Fastener Tightening Specifications . . . . . . . . . 2E-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-2 Wear Pattern Diagnosis . . . . . . . . . . . . . . . . . 2E-2
Identification . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3 Radial Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3Wheel Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . 2E-3
Component Locator . . . . . . . . . . . . . . . . . . . 2E-4 Wheel and Tire . . . . . . . . . . . . . . . . . . . . . . . . 2E-4
Maintenance and Repair . . . . . . . . . . . . . . . 2E-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 2E-5 Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . 2E-5
Material Size
Tire Type Size and Tire Pressure
Steel Alumimum

TIRES AND WHEELS 2E-5
MAINTENANCE AND REPAIR ON-VEHICLE SERVICE WHEELS AND TIRES Removal & Installation Procedure
1. Inspection of tireCheck tread area for tread surface, crack, damage by nail
in or stones. Replace or repair if necessary.
Replace the tire if tread-wear indicator of the tread
grooves appears where marked ' ' .
The wear limit of snow tire is the same as normal tire
(1.6mm) and indicator location is marked ' '.
Limit 1.6mm
Standard
2.66mm
Standard
2.03mm
2. Wear limit.
3. Runout measurement.
Excessive runout of tires and wheels can cause the
abnormal wear of tire. Using a dial indicator, measure wheel and tire runout.
Measure radial runout at the rim flange and center of
the tire tread area.
Measure lateral runout at the tire bead area of the wheel
and tire sidewall. Notice
If runout is excessive, replace the tire or wheel.

M/T M/TA/T (MB)M/TA/T (BTRA) M/T A/T (BTRA)M/TA/T (MB)M/T A/T (MB) A/T (BTRA)M/TA/T (MB)A/T (BTRA)
SECTION 3A
FRONT DRIVE AXLE
TABLE OF CONTENTSSPECIFICATIONS
GENERAL SPECIFICATIONS
Specifications . . . . . . . . . . . . . . . . . . . . . . . .
3A-1
General Specifications . . . . . . . . . . . . . . . . . . 3A-1
Fastener Tightening Specifications . . . . . . . . . 3A-2
Component Locator . . . . . . . . . . . . . . . . . . . 3A-3
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-3
Auto-Locking Hub . . . . . . . . . . . . . . . . . . . . . . 3A-4
Vacuum Circuit . . . . . . . . . . . . . . . . . . . . . . . . 3A-5Maintenance and Repair . . . . . . . . . . . . . . .
3A-6
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 3A-6
Vacuum Line . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-6
Steering Knuckle and Drive Shaft . . . . . . . . . . 3A-8
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . 3A-14
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . 3A-16
Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . 3A-16
Application
Drive Shaft Type
Axle Housing Type
Differential TypeDifferential Gear
CV Joint
Build - up
Conventional
Hypoid Gear 4.56 4.56 3.734.565.384.27 4.89 4.894.554.554.55 5.86 3.733.734.89
1.4 L
SAE 80W/90, API GL - 5
Description
661NA 662NA 661LA662LA E20 E23 E32
Reduction Ratio Oil Capacity Oil Specification

3A-6 FRONT DRIVE AXLEMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
VACUUM LINE
1 Vacuum Auto-locking Hub Assembly
2 Bolt ...................................................... 50-60 Nm
3 Cam Washer
4 Auto-locking Hub Cap
5 Retainer Ring
6 Shim
7 Locking Hub
8 Band
9 Hose (L : 400)
10 T-connector 11 Hose (L : 250, white)
12 Check V alve
13 Hose (L :100, green)
14 Auto Locking Hub Solenoid Valve
15 Bolt
16 Hose (L :100, green)
17 T-connector
18 Hose (L : 720, yellow)
19 Hose (L :2, 360 , red)
20 Corrugated Tube
21 Clip
22 Clip

Diesel Gasoline (M161) Gasoline (M162)
Diesel Gasoline
Application
Joint Type Number of Spider Front FrontRear Front Rear
Front (Full-Time)
Front (Part-Time)Rear Front Rear
SECTION 3C
PROPELLER SHAFT
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3C-1 General Specifications . . . . . . . . . . . . . . . . . . 3C-1
Component Locator . . . . . . . . . . . . . . . . . . . 3C-2 M/T & A/T (Part-time T/C) . . . . . . . . . . . . . . . . 3C-2 Maintenance and Repair . . . . . . . . . . . . . . . 3C-3
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . .
3C-3
Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . . 3C-3
SPECIFICATIONS
GENERAL SPECIFICATIONS
Description
Single or Single & Double Cardan Single Cardan
Constant Velocity(CV) & Double Carden Single Cardan
3 22
CV Joint : 1, Double Spiders : 1 2
Diesel Gasoline
Shaft Dimensions (L×O.D ×I.D)
When CompressedFully FrontRearFrontRear Front Rear- --M/T & MB A/T
BTRA A/T (2p-Type) TONGIL KSC-
576
×59.5 ×63.5
973 ×
63.5 ×659.5
583.5 ×
44.7×50.8
973 ×
63.5 ×459.5
380.8 ×
63.5×59.5
591.5 ×
63.5×59.5
601.6 ×
50.8×44.7
579.6 ×
50.8×44.7
776.8 ×
63.5×59.5

PROPELLER SHAFT 3C-3
1 Front Axle
2 Bolt...................................................... 70-80 Nm
3 Front Propeller Shaft (661LA/662LA)
4 Front Propeller Shaft (E32)
5 Bolt ...................................................... 81-89 Nm
6 Transfer Case MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
PROPELLER SHAFT7 Bolt ...................................................... 81-89 Nm
8 Rear Propeller Shaft
9 Bolt ...................................................... 70-80 Nm
10 Rear Axle
11 Front Propeller Shaft (E20/E23)

SECTION 3D
REAR DRIVE AXLE
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 3D-1 General Specifications . . . . . . . . . . . . . . . . . . 3D-1
Fastener Tightening Specifications . . . . . . . . . 3D-2
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3 Noise (During Straight Driving) . . . . . . . . . . . . 3D-3
Oil Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3
Noise (During Turning) . . . . . . . . . . . . . . . . . . 3D-3
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-3
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-4 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3D-4
Component Locator . . . . . . . . . . . . . . . . . . . 3D-5
Maintenance and Repair . . . . . . . . . . . . . . . 3D-6
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 3D-6
Axle Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-6
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . 3D-11 Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . 3D-11
LSD (Limited Slip Diffrential) . . . . . . . . . . . . . 3D-16
SPECIFICATIONS
GENERAL SPECIFICATIONS
Axle Shaft Type
Axle Housing TypeDifferential Reduction Ratio
Type Gear M/T M/TA/T (MB)M/TA/T (BTRA) M/T A/T (BTRA)
Description
Semi - floating
Salibury (Build-up)
Conventional Type Hypoid Gear
4.55 4.55 3.73 4.555.384.274.89Application
661NA 662NA 661LA 662LA

3D-6 REAR DRIVE AXLEMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
AXLE SHAFT
1 Brake Disc
2 Dust Plug
3 Rear Axle Shaft
4 Nut ....................................................... 50-65 Nm
5 Washer
6 Parking Brake Cable
7 Parking Brake Lining and Back Plate Assembly
8 Caliper Assembly
9 Gasket
10 Bolt .................................................... 85-100 Nm
11 Rear Axle Housing