AT-452
[ALL]
REPAIR FOR COMPONENT PARTS
Check to see that retainer plates are properly positioned in con-
trol valve upper body.
Oil Strainer
Check wire netting of oil strainer for damage.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch
Solenoid Valve and Overrun Clutch Solenoid Valve
Measure resistance.
Except for EURO-OBD:
For shift solenoid valve A, refer to AT- 3 5 0 , "SHIFT SOLENOID
VALVE A" .
For shift solenoid valve B, refer to AT- 3 5 6 , "SHIFT SOLENOID
VALVE B" .
For line pressure solenoid valve, refer to AT- 3 8 7 , "LINE PRES-
SURE SOLENOID VALVE" .
For torque converter clutch solenoid valve, refer to AT- 3 6 8 ,
"TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
For overrun clutch solenoid valve, refer to AT- 3 6 2 , "OVERRUN
CLUTCH SOLENOID VALVE" .
For A/T fluid temperature sensor, refer toAT-374, "BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR
CIRCUIT AND TCM POWER SOURCE)" .
EURO-OBD:
For shift solenoid valve A, refer to AT- 1 6 1 , "DTC P0750 SHIFT SOLENOID VALVE A" .
For shift solenoid valve B, refer to AT- 1 6 7 , "DTC P0755 SHIFT SOLENOID VALVE B" .
For line pressure solenoid valve, refer to AT- 1 5 4 , "DTC P0745 LINE PRESSURE SOLENOID VALVE" .
For torque converter clutch solenoid valve, refer to AT- 1 4 8 , "DTC P0740 TORQUE CONVERTER
CLUTCH SOLENOID VALVE" .
For overrun clutch solenoid valve, refer to AT- 1 7 8 , "DTC P1760 OVERRUN CLUTCH SOLENOID VALVE"
.
For A/T fluid temperature sensor, refer to AT- 1 8 4 , "DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SEN-
SOR CIRCUIT AND TCM POWER SOURCE)" .
SCIA4979E
SCIA3291E
SCIA0805E
PS-6
POWER STEERING FLUID
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelEGS0004B
Check the fluid level with the engine OFF.
Check that fluid level is between MAX and MIN marks on tank.
Fluid level should not exceed MAX mark. Excessive fluid will
cause fluid to leak from cap.
Note that fluid level can change depending on temperature of
fluid. HIGH and LOW marks are shown on tank to indicate the
proper level at high temperature and low temperature respec-
tively.
CAUTION:
Never reuse drained power steering fluid.
Use DEXRONTM III or equivalent. Never use Nissan Power Steering Fluid Special, Nissan Matic
Fluid C, or D.
Checking Fluid LeakageEGS0004C
Check hydraulic connections for any leakage, crack, damage, loose-
ness, or wear.
1. Run engine until fluid temperature reaches 50 to 80°C (122 to
176°F) in reservoir tank. Keep engine speed at idle.
2. Turn steering wheel several times from stop to stop.
3. Turn the steering wheel clockwise or counter clockwise until it
reaches the stop and hold it for five seconds. Check for fluid
leak.
CAUTION:
Do not hold steering wheel at stop for 15 seconds or longer.
Otherwise, pump may be damaged.
4. If any leak is found on joint, loosen and retighten flair nut. Excessive tightening may damage O-ring,
washer, or connector.
Bleeding Hydraulic SystemEGS0004D
1. Lift vehicle.
2. Fill tank up to MAX mark. Turn steering wheel several times from stop to stop. Add fluid if fluid level goes
down. Repeat this step until there is no fluid decrease and no bubble in tank.
3. Start engine and repeat step above with engine at idle. Continue step until no decrease in fluid happens.
If bleeding is not complete, following symptoms can be observed.
Bubbles are created in reservoir tank.
Rattling noise can be heard from oil pump.
Whining noise can be heard from oil pump.
Turn steering wheel slowly or stop vehicle. Sound of fluid movement may be heard from gear valve and
pump. This sound has nothing to do with steering performance or durability.HOT : Oil temperature 50 to 80°C (122 to 176°F)
COLD : Oil temperature 0 to 30°C (32 to 86°F)
STC0996D
SST836C
PS-24
POWER STEERING OIL PUMP
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000AF
OIL PUMP PULLEY HYDRAULIC PRESSURE INSPECTION
Before starting following procedure, check tension of belt.
1. Raise vehicle. Connect oil pressure gauge between oil pump
discharge connector and high pressure hose. Then bleed the
hydraulic circuit.
2. Start engine. Run engine until oil temperature reaches 50°C -
80°C (122 - 176°F)
CAUTION:
Leave valve of hydraulic pressure gauge fully open while
starting and running engine. If engine is started with
valve closed, hydraulic pressure in oil pump goes up.
This will relief pressure along with abnormal increase of
oil temperature.
Care must be taken to keep hose clear of belt and other parts when engine is started.
3. Fully close hydraulic pressure gauge valve with engine at idle. Measure relief pressure.
4. After measurement, open valve slowly.
CAUTION:
Never keep valve closed for 15 seconds or longer.
If relief pressure is outside specification, disassemble and service oil pump. Refer to PS-25, "Disas-
sembly and Assembly(QR20DE and QR25DE engine models)" .
5. After inspection, remove oil pressure gauge from hydraulic circuit. Add fluid. Be sure to bleed the system
completely. Refer to PS-6, "
Bleeding Hydraulic System"
Removal and Installation (QR20DE and QR25DE engine models)EGS000AG
REMOVAL
1. Loosen adjusting screw and oil pump mounting bolt. Then, remove belt.
2. Remove union bolt and hose for oil pump.
3. Remove oil pump bracket attaching bolt.
4. Remove oil pump from vehicle.
INSTALLATION
Paying attention to following items, install in the reverse order of removal.
After installation, adjust belt tension. Refer to EM-13, "DRIVE BELTS" .
After installation, be sure to bleed system. Refer to PS-6, "Bleeding Hydraulic System" . Relief pressure specification:
8,000 - 8,800 kPa (81.4 - 87.3 bar, 83 - 89 kg/cm
2 , 1,180 - 1,266 psi)
SST834-H
DRIVER AIR BAG MODULE
SRS-31
C
D
E
F
G
I
J
K
L
MA
B
SRS
CAUTION:
Always work from the side of driver air bag module.
Always place driver air bag module with pad side facing
upward.
Do not insert any foreign objects (screwdriver, etc.) into
driver air bag module.
Do not attempt to disassemble driver air bag module.
Do not use old bolts after removal; replace with new bolts.
Do not expose the driver air bag module to temperatures
exceeding 90°C (194°F).
Replace air bag module if it has been dropped or sustained
an impact.
Do not allow oil, grease or water to come in contact with the
front passenger air bag module.
INSTALLATION
Install in the reverse order of removal paying attention to the following.
After installing the air bag module, check that the contact clear-
ance of the horn switch is in the specified range in the right.
For installing the air bag module, tighten the special bolts with
the center of the horn pad pressed to make the contacts (RH/
LH) ON.
SRS443
SBF814E
SHIA0185E
SHIA0184E
PRECAUTIONS
ATC-9
C
D
E
F
G
H
I
K
L
MA
B
AT C
CAUTION:
When replacing or cleaning refrigerant cycle components, observe the following.
When the compressor is removed, store it in the same position as it is when mounted on the car.
Malfunction to do so will cause lubricant to enter the low-pressure chamber.
When connecting tubes, always use a torque wrench and a back-up wrench.
After disconnecting tubes, immediately plug all openings to prevent entry of dirt and moisture.
When installing an air conditioner in the vehicle, connect the pipes as the final stage of the opera-
tion. Do not remove the seal caps of pipes and other components until just before required for
connection.
Allow components stored in cool areas to warm to working area temperature before removing seal
caps. This prevents condensation from forming inside A/C components.
Thoroughly remove moisture from the refrigeration system before charging the refrigerant.
Always replace used O-rings.
When connecting tube, apply lubricant to circle of the O-rings shown in illustration. Be careful not
to apply lubricant to threaded portion.
O-ring must be closely attached to dented portion of tube.
When replacing the O-ring, be careful not to damage O-ring and tube.
Connect tube until you hear it click, then tighten the nut or bolt by hand until snug. Make sure that
the O-ring is installed to tube correctly.
After connecting line, conduct leak test and make sure that there is no leakage from connections.
When the refrigerant leaking point is found, disconnect that line and replace the O-ring. Then
tighten connections of seal seat to the specified torque.With gasoline engine
(CWV-615M compressor)With diesel engine
(DKV-11G compressor)
Lubricant name : Nissan A/C System Oil Type S Nissan A/C System Oil Type R
Part number : KLH00-PAGS0 KLH00-PAGR0
RHA861F
ATC-18
REFRIGERATION SYSTEM
REFRIGERATION SYSTEMPFP:KA990
Refrigerant CycleEJS000TD
REFRIGERANT FLOW
The refrigerant flows in the standard pattern, that is, through the compressor, the condenser with liquid tank,
through the evaporator, and back to the compressor. The refrigerant evaporation through the evaporator coil is
controlled by an externally equalized expansion valve, located inside the evaporator case.
FREEZE PROTECTION (WITH GASOLINE ENGINE: CWV-615M COMPRESSOR)
Under usual operating conditions, when the A/C is switched on, the compressor runs continuously, and the
evaporator pressure, and therefore, temperature is controlled by the V-6 variable displacement compressor to
prevent freeze up.
Refrigerant System ProtectionEJS000TE
REFRIGERANT PRESSURE SENSOR (WITH GASOLINE ENGINE: CWV-615M COMPRESSOR)
The refrigerant system is protected against excessively high- or low-pressures by the refrigerant pressure sen-
sor, located on the liquid tank. If the system pressure rises above, or falls below the specifications, the refriger-
ant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 2,746 kPa (27.46 bar, 28 kg/cm
2 , 398 psi), or below
about 134 kPa (1.34 bar, 1.4 kg/cm
2 , 20 psi).
DUAL-PRESSURE SWITCH (WITH DIESEL ENGINE: DKV-11G COMPRESSOR)
The refrigerant system is protected against excessively high- or low-pressures by the dual-pressure switch,
located on the liquid tank. If the system pressure rises above or falls below the specifications, the dual-pres-
sure switch opens to interrupt the compressor operation.
PRESSURE RELIEF VALVE (WITH GASOLINE ENGINE: CWV-615M COMPRESSOR)
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system increases to an unusual level [more than 3,727 kPa (37.27 bar,
38 kg/cm
2 , 540 psi)], the release port on the pressure relief valve automatically opens and releases refriger-
ant into the atmosphere.
RJIA0676E
ATC-24
LUBRICANT
LUBRICANTPFP:KLG00
Maintenance of Lubricant Quantity in CompressorEJS000TH
The lubricant in the compressor circulates through the system with the refrigerant. Add lubricant to compres-
sor when replacing any component or after a large refrigerant leakage occurred. It is important to maintain the
specified amount.
If lubricant quantity is not maintained properly, the following malfunctions may result:
Lack of lubricant: May lead to a seized compressor
Excessive lubricant: Inadequate cooling (thermal exchange interference)
LUBRICANT
LUBRICANT RETURN OPERATION
Adjust the lubricant quantity according to the test group shown below.
1. CHECK LUBRICANT RETURN OPERATION
Can lubricant return operation be performed?
A/C system works properly.
There is no evidence of a large amount of lubricant leakage.
CAUTION:
If excessive lubricant leakage is noted, do not perform the lubricant return operation.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. PERFORM LUBRICANT RETURN OPERATION, PROCEEDING AS FOLLOWS:
1. Start engine, and set the following conditions:
–Test condition
Engine speed: Idling to 1,200 rpm
A/C switch: ON
Blower speed: Max. position
Temp. control: Optional [Set so that intake air temperature is 25 to 30°C (77 to 86°F).]
Intake position: Recirculation (REC)
2. Perform lubricant return operation for about 10 minutes.
3. Stop engine.
>> GO TO 3.
3. CHECK REPLACEMENT PART
Should the compressor be replaced?
YES >> GO TO AT C - 2 5 , "LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACE-
MENT" .
NO >> GO TO AT C - 2 5 , "
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACE-
MENT EXCEPT COMPRESSOR" . With gasoline engine
(CWV-615M Compressor)With diesel engine
(DKV-11G Compressor)
Name Nissan A/C System Oil Type S Nissan A/C System Oil Type R
Part number KLH00-PAGS0 KLH00-PAGR0
MA-10
PERIODIC MAINTENANCE
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage <30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIRIIRMA-40
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIIIIIMA-43, MA-44
, MA-40
, MA-
45 , MA-37
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIIIIFSU-6, MA-41
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-43, MA-43
, MA-43
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6, CL-5
Ventilation air filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-45
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72